Risk-Based Inspection

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Analyzing the effect of in-service deterioration and inspection on the POF involves the following steps. 在分析在 (1) 职恶化和 (2) 检查对 POF 的影响包括以下步骤 a) Identify active and credible damage mechanisms that are reasonably expected to occur during the time period being considered (considering normal and upset conditions). 识别在考虑时间段 , 合理预期可能产生的可信损伤机理 b) Determine the deterioration susceptibility and rate. For example, a fatigue crack is driven by cyclic stress; corrosion damage is driven by the temperature, concentration of corrosive, corrosion current, etc. A damage accumulation rule may be available to mathematically model this process. Rather than a given value of the magnitude of the damage mechanism driving forces, a statistical distribution of these forces may be available (see API 579-1/ASME FF2-1). 确定的恶化易感性和速率 . 这可以通过损伤累积规则运用数学模拟过程计算数据 . 除了确实值 , 也能以统计分布体现数据 . API 579-1/ASME FF2-1 为例子 . API 580 Charlie Chong/ Fion Zhang
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Risk-Based Inspection Downstream Se
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基于风险的检验 - 下
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API 580 Charlie Chong/ Fion Zhang R
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Foreword
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API 580 旨在补充 API 510, AP
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5 Basic Risk Assessment Concepts 5.
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10 Assessing Probability of Failure
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13 Risk Management with Inspection
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15 Reassessment and Updating RBI As
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Figures 1 Management of Risk Using
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Introduction This recommended pract
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RBI is synonymous 同义 with •
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Contents 1 Purpose 1.1 General 1.2
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It provides guidance to (1) owners,
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RBI 过程预期成果 : The e
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The RBI process 能够产生的
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任何其他风险缓解活
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RBI 过程预期成果 (1) 所
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RBI 过程预期成果 (2) 每
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RBI 过程预期成果 3) 任
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1.2 RBI Benefits and Limitations
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RBI Benefits and Limitations
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a) an acceptance/understanding of t
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a) an acceptance/understanding of t
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The RBI plans also identify equipme
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RBI is based on sound, proven risk
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inadequate designs or faulty equipm
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not effectively executing the plans
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lack of sound engineering or operat
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RBI should serve to guide the direc
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proven inspection technologies that
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综合管理工具配合其
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Contents 2 Scope 2.1 Industry Scope
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this RP is specifically targeted at
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2.2 Flexibility in Application 灵
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2.3 Mechanical Integrity Focused Th
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RBI 补足 HAZOP/PHA/RCM 作为
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2.4 Equipment Covered 覆盖设
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Process Piping- Pipe and piping com
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Storage Tanks- Atmospheric and pres
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Boilers and Heaters - Pressurized c
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2.5 Equipment Not Covered 不覆
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API 580 Charlie Chong/ Fion Zhang
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虽然主要观众为负责
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3 Normative References API 580 Char
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Societies/Organizations: 1. ASME In
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• AICHE 2, Dow’s Fire and Explo
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Contents 4 Terms, Definitions, Acro
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1.2 RBI Benefits and Limitations
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4.1.4 components 组成整件
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4.1.9 damage (or deterioration) mod
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4.1.14 event 事件 Occurrence of
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API 580 Charlie Chong/ Fion Zhang i
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4.1.18 Failure ……………… 1
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For RBI, the failure of concern is
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4.1.22 hazard and operability study
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4.1.26 management of change MOC 变
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4.1.29 process unit 工艺设备
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Reformer PFD Facility →Process un
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Facility →Process units → Syste
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4.1.30 qualitative risk analysis
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定性风险分析的结果
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4.1.31 quantitative risk analysis Q
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API 580 Charlie Chong/ Fion Zhang Q
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4.1.35 Risk 风险 - 事件的
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4.1.37 risk analysis 风险分
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concerns of stakeholders? API 580 C
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concerns of stakeholders? Himba wom
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4.1.41 risk communication 风险
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isk criteria 风险标准 Terms
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4.1.48 risk mitigation 风险缓
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4.1.53 System 系统 A collection
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4.1.55 toxic chemical 有毒化
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4.2 Acronyms and Abbreviations ACC
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5 Basic Risk Assessment Concepts AP
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5.1 What is Risk? 什么是风
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For example, in driving a car, peop
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Risk is the combination of the prob
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5.3 The Evolution of Inspection Int
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With advances in inspection approac
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RBI represents the next generation
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5.4 Overview of Risk Analysis 风
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e) determine credible failure mode
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Data → Damage Mechanism→ Damage
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A point is reached where additional
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typical inspection program Upper cu
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RBI Inspection lower risks can be a
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残余风险 API 580 Charlie Cho
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API 580 Charlie Chong/ Fion Zhang d
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API 580 Charlie Chong/ Fion Zhang d
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5.6 Relative Risk vs Absolute Risk
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API 580 RBI RBI is focused on a sys
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API 580 Charlie Chong/ Fion Zhang t
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6.1 Key Elements of an RBI Program
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6.2 Consequence and Probability for
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Combining the probability of one or
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Traditionally, organizations have f
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API 580 Charlie Chong/ Fion Zhang K
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The RBI procedure can be applied qu
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所选择的方法可以在
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Qualitative Approach-This approach
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QRA uses logic models depicting com
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QRA logic models generally consist
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The traditional QRA is generally co
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The QRA typically involves a much m
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Typically, most of the data used in
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When performing risk analysis acros
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6.4 Precision vs Accuracy 精度
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Risk presented as a precise numeric
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Therefore, it may be beneficial to
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Quantitative analysis uses logic mo
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Process variables that should be co
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Since risk is dynamic (i.e. changes
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Those changes might include such th
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The objective of RBI is to direct m
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The POF due to such deterioration i
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For those equipment items where ins
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6.6.3 Evaluation and Fitness-For-Se
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6.6.4 Other Risk Management 其他
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The relationship between RBI and se
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6.7.2 PHA A Process Hazard Analysis
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6.7.3 PSM Process Safety Management
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6.7.4 Equipment Reliability 设备
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Those benefits can include: a) appl
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7 Planning the RBI Assessment 评
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7.1 Getting Started 开始 This se
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At the conclusion of the planning p
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7.2 Establishing Objectives and Goa
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7.2.3 Define Risk Criteria 定义
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7.2.6 Meet Safety and Environmental
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e) removal of unnecessary insulatio
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The RBI assessment may identify ris
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New Project Risk Assessment API 580
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7.2.9 Facilities End of Life Strate
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Typically, RBI is done on multiple
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Facility-Plant API 580 Charlie Chon
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process units API 580 Charlie Chong
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System - CS Vessel 230psig, 230ºC
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7.3.3 Facilities Screening 设备
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石油和天然气加工和
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石化和化工厂 API 580 Cha
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液化天然气工厂 API 580
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facility level API 580 Charlie Chon
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设施水平需要回答的
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(3) 是否有足够的资源
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API 580 Charlie Chong/ Fion Zhang h
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7.3.4 Process Units Screening 工
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API 580 Charlie Chong/ Fion Zhang C
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Process Units API 580 Charlie Chong
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以设备细分为系统 - C
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以冶金细分为系统 - C
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Catalytic Reforming 催化转化
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When a process unit is identified f
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Selection of equipment types to be
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7.3.7 Utilities, Emergency and Off-
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The operating conditions, including
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7.4.3 Normal, Upset, and Cyclic Ope
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The following data should be provid
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Charlie Chong/ Fion Zhang
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7.4.4 Operating Time Period 操作
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A strategy should be developed, mat
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7.6 Estimating Resources and Time R
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8 Data and Information Collection f
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Contents 8 Data and Information Col
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收集的数据作为评估
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Documentation of unique equipment a
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• 不同的评估方法需
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8.2.1 Data Needs for Qualitative RB
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通常 , 使用范围广泛
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8.2.3 Data Needs for Semi-quantitat
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Another potential source of scatter
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8.4 Codes and Standards—National
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Charlie Chong/ Fion Zhang
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8.5 Sources of Site-specific Data a
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Potential sources of specific infor
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d) MOC records; 设备变动管
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seismic activity records API 580 Ch
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9 Damage Mechanisms and Failure Mod
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9.1.1 Identification of Damage Mech
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Page 446 and 447: 9.3 Failure Modes 失效模式 O
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Contents 11 Assessing Consequences
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Consequence should typically be cat
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对环境的影响 API 580 Cha
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安全和健康的影响 /
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安全和健康的影响 /
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In general, an RBI program will be
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COF Managed by Management & Process
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11.1.2 Loss of Containment 溶液
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11.2.2 Qualitative Consequences Ana
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故障后果评估的结果
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COF based on; 故障后果基
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11.3 Units of Measure in Consequenc
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11.3.2 Safety Safety consequences a
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Typical consequences that can be ex
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Instead of determining point values
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The units for affected area consequ
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Table 5—Six Level Safety, Health
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11.4 Volume of Fluid Released 流
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11.5 Consequence Effect Categories
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11.5.2 Flammable Events (Fire and E
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Boiling liquid expanding vapor expl
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Flammable Events (Fire and Explosio
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11.5.3 Toxic Releases 有毒物
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Generally, the consequence of this
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11.5.5 Environmental Consequences
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泄漏位置地形和可达
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11.5.6 Production (Business Interru
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主要生产的后果是经
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Business interruption consequences;
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d) extended downtime may result in
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Consequence cost: Unscheduled Repai
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Consequence cost: Equipment replace
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11.6 Determination of COF 故障
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a) estimate the release rate, 估
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11.6.2 Factors for Estimating Conse
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Several credible consequence scenar
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d) Consequence Phase 4—Toxic Rele
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Contents 12 Risk Determination, Ass
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12.2 Determination of Risk 风险
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It is important to understand this
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The example in Figure 5 serves to i
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Figure 6—Example of Calculating t
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EXAMPLE: An equipment item containi
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NOTE The overall risk must include
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12.2.2 Calculate Risk 计算风
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Probability of the associated conse
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Cost-benefit analysis is a powerful
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Typically: Consequence information
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12.4 Sensitivity Analysis 敏感
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12.5 Assumptions 假定 Assumption
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12.6.2 Risk Matrix 风险矩阵
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Figure 7—Example Risk Matrix Usin
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12.6.4 Using a Risk Plot or Matrix
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Reduction of some risks to a lower
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ALARP Suite of Guidance With these
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c) Consequence Mitigation - Can act
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Contents 13 Risk Management with In
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Mitigation (repair, replacement, ch
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The foregoing does not imply that r
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API 580 Charlie Chong/ Fion Zhang S
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Risk mitigation (by the reduction i
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e) accessibility to expected damage
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accessibility to expected damage ar
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POF 为风险关键因素 :
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Depending on factors such as the re
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corrosion rates wellestablished wit
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检验工艺的限制或可
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13.3 Establishing an Inspection Str
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Organizations should be deliberate
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13.4 Managing Risk with Inspection
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c) Tools and Techniques - The selec
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e) Internal, On-stream, or External
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13.5 Managing Inspection Costs with
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Another opportunity for managing in
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13.6 Assessing Inspection Results a
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Reducing Uncertainty Assessing Insp
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UW-51 (b) Degree of Radiographic Ex
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UW-52 (c) Degree of RT Unacceptable
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13.7 Achieving Lowest Life Cycle Co
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) RBI can be used to assess the eff
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Contents 14.1 General 14.2 Equipmen
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14.2 Equipment Replacement and Repa
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14.3 Evaluating Flaws for Fitness-F
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14.5 Emergency Isolation 紧急
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Mitigation of the sources of corros
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14.9 Reduce Inventory 减少库
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14.12 Blast-resistant Construction
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l) emergency evacuation; 紧急
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Contents 15 Reassessment and Updati
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15.2 Why Conduct an RBI Reassessmen
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15.2.2 Damage Mechanisms and Inspec
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API 580 Charlie Chong/ Fion Zhang I
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15.2.3 Process and Hardware Changes
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Process changes API 580 Charlie Cho
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Hardware changes can also have an e
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15.2.4 RBI Assessment Premise Chang
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15.2.5 The Effect of Mitigation Str
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15.3 When to Conduct an RBI Reasses
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15.3.3 After Implementation of Risk
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Contents 16 Roles, Responsibilities
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16.1 Team Approach 团队的方
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16.2.2 Team Leader 团队领导
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c) preparing a report on the RBI as
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团队领导 API 580 Charlie Cho
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16.2.4 Corrosion Specialist 腐蚀
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腐蚀专家 API 580 Charlie Cho
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工艺师 API 580 Charlie Chong/
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操作和维护人员 API 580
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管理层 API 580 Charlie Chong/
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f) manually calculating the measure
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16.2.9 Environmental and Safety Per
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16.2.10 Financial/Business Personne
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16.3 Training and Qualifications fo
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培训和资格 API 580 Charlie
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培训和资格 API 580 Charlie
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Contents 17 RBI Documentation and R
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17.1 General 总则 It is importan
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Ideally, sufficient data should be
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If a specific software program is u
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17.4 Time Frame 时段 The level o
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17.5 Basis for the Assignment of Ri
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17.6 Assumptions Made to Assess Ris
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17.8 Mitigation and Follow-up 缓
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The methodology, process and person
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Contents 18 Summary of RBI Pitfalls
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18.2 Planning 规划 • Not defin
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API 580 Charlie Chong/ Fion Zhang N
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• Not adequately dealing with the
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incidents/events/outcomes of a fail
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API 580 Charlie Chong/ Fion Zhang A
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Risk-Based Inspection

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