PT-600 Mechanized Plasma Cutting Torch

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SECTION 6 6.2 No Pilot Arc Smart Flow F II Power Supply Torch Troubleshooting • No high frequency arc for starting • Start gas pressure too high. • Spark gap electrodes need to be cleaned and adjusted • Pilot arc contactor not energizing • Pilot arc resistor open • Power supply main contactor not energizing • Worn electrode and nozzle • Open pilot arc wire • Open torch leads • Damaged contact ring assembly Table High water conductivity when cutting under water 6.3 No Arc Transfer Torch Pierce height too high above workpiece Material Power Supply • Heavy mill scale on top surface of plate • Work plate primed with paint top/bottom Work lead between power supply and table open. 6.4 No Preflow Plasma CNC Control Torch • High frequency pulse needs to be set too longer time in CNC • Plasma gas hose restricted • Gas baffle restricted Supply Plasma gas supply off Smart Flow II Proportional valve in flow control not open 6.5 No Preflow Shield Torch • Shield gas hose restricted • Shield cup opening blocked by pierce splatter • Diffuser missing, shield gas being capped off • Diffuser deformed due to heat Supply Shield gas supply off Smart Flow II Shield gas solenoid in Smart Flow II open 6-2
SECTION 6 6.6 Torch Fails to Fire Smart Flow II Water Cooler (WC7) Troubleshooting • Low start gas pressure • Cooling water flow switch not satisfied in Smart Flow II. Minimum of 1 GPM flow required. • No high frequency Cooling water pump pressure too low. Should be 135 psi (9.32 bars) Torch Electrode restricting coolant flow through torch 6.7 No High Frequency in Torch Torch • Open pilot arc cable • Open torch leads • Damaged contact ring assembly Smart Flow II No 115 VAC present to H.V. transformer in Smart Flow II 6-3
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F-15-646 October, 2011 Installation
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Type of equipment Materialslag DECL
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PT-600 Plasma Cutting Torch Table o
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PT-600 Plasma Cutting Torch Table o
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SECTION 1 SAFETY 1.3 General Safety
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SECTION 1 SAFETY 1.5 Operating A Pl
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SECTION 1 SAFETY ! WARNING Radiatio
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SECTION 1 ! DANGER Hydrogen explosi
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SECTION 1 1.7 Safety References SAF
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SECTION 2 DESCRIPTION 2.4 PT-600 Te
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SECTION 2 DESCRIPTION 2.5.2 Spare P
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SECTION 3 INSTALLATION Torch 5. Sli
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SECTION 3 INSTALLATION 3.4 Mounting
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SECTION 4 ! WARNING OPERATION Oil A
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SECTION 4 OPERATION Part Positive C
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SECTION 4 OPERATION 4.2.5 Dross Dro
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SECTION 4 OPERATION 4.3 Torch Flow
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SECTION 4 OPERATION 4.4.2 Aluminum
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SECTION 4 OPERATION 4.4.4 Stainless
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SECTION 4 OPERATION PT-600 Plasma A
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SECTION 4 PT-600 Plasma Arc Cutting
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SECTION 4 OPERATION Material: Carbo
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SECTION 4 OPERATION PT-600 Material
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Page 114 and 115: SECTION 4 OPERATION PT-600 Material
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Page 166 and 167: SECTION 6 Troubleshooting This page
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PT-600 Mechanized Plasma Cutting Torch

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