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PT-600 Mechanized Plasma Cutting Torch

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SECTION 4<br />

4.4 Influence of Gas Options Cut Quality<br />

OPERATION<br />

4.4.1 Introduction<br />

All gases are not suitable for all situations. Certain<br />

gases assist in cutting specific materials and<br />

thickness. The following explains why certain gases<br />

are selected and their influence on the finished part.<br />

Other influences such as arc voltage and gas<br />

flow/pressure are covered in the process data.<br />

!<br />

DANGER<br />

Hydrogen explosion hazard.<br />

• Do not cut under water with Hydrogen gas!<br />

• Hydrogen explosions can cause personal<br />

injury or death.<br />

• Hydrogen can create explosive gas pockets<br />

in the water table. These pockets will<br />

explode when ignited by sparks or the<br />

plasma arc.<br />

• Before cutting, be aware of possible<br />

hydrogen sources in the water table –<br />

molten metal reaction, slow chemical<br />

reaction and some plasma gases.<br />

• Explosive gas pockets accumulate<br />

underneath the cutting plate and inside the<br />

water table.<br />

• Clean slag (especially fine particles) from<br />

bottom of table frequently. Refill table with<br />

clean water.<br />

• Do not leave plate on table overnight.<br />

• If water table has not been used for several<br />

hours, vibrate or jolt it to break up hydrogen<br />

pockets before laying plate on the table.<br />

• If possible, change water level between cuts<br />

to break up hydrogen pockets.<br />

• Maintain water pH level near 7 (neutral).<br />

• Programmed part spacing should be a<br />

minimum of twice the kerf width to ensure<br />

material is always under the kerf.<br />

• When cutting above water, use fans to<br />

circulate air between plate and water<br />

surface.<br />

4-9

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