Electromagnetic Testing Chapter 3- Electromagnetic Testing

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3.17.8 General Applications • Determining the effects of prestraining noise vs. stress • Determining residual stresses after heat treating/grinding • Determining hardness and residual stress profiles • Determining material characterization after forming operations • Determining thermal damage in ground steel parts • Determining causes/cures of part or component failure • Determining causes/cures of ball bearing fatigue failure • Determining the grindability of high-speed steels for drill manufacturing Charlie Chong/ Fion Zhang
3.17.9 Pipe/Tubing/Sheet/Plate Manufacturing • Determining residual stress in magnetic sheet material • Determining residual stress in welded steel tubing • Evaluation of biaxial residual stresses in welded steel tubes • Determining residual stress in carbon steel plates • Determining residual full stress condition of welded plates Charlie Chong/ Fion Zhang
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Electromagnetic Testing Chapter 3-
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Submarine Applications Charlie Chon
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Fion Zhang at Shanghai 6th April 20
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IVONA TTS Capable. Charlie Chong/ F
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Chapter 3. ELECTROMAGNETIC TESTING
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Barkhausen effect The Barkhausen ef
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Barkhausen Noise Charlie Chong/ Fio
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Figure 3.1 Eddy current principle.
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Figure 3.2 Schematic diagram of bas
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Figure 3.3 The effect of conductivi
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Figure 3.3 The effect of conductivi
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Another important influence on coil
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If the conductivity of the material
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Figure 3.5 The effect of a crack on
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FIGURE 8-49 Conductivity curve: (a)
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So far, we have described how eddy
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Figure 3.6 The effects of (a) condu
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3.1.2 Limiting Frequency f g of Enc
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Figure 3.7 The effect of degree of
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Charlie Chong/ Fion Zhang
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Eddy Current Heating Charlie Chong/
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Eddy Current Heating Charlie Chong/
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Eddy currents weaken the original m
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3.2 MAGNETIC FLUX LEAKAGE THEORY Wh
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3D Magnetic Field Charlie Chong/ Fi
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3D Magnetic Field Fig.1 THE PRINCIP
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Based on what we have learned about
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Charlie Chong/ Fion Zhang Figure 3.
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Magnetic Field - Simple Semi Ellipt
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Flux leakage sensors have small dia
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The frequency of the alternating fi
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Figure 3.14 Rotating magnet arrange
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3.3 EDDY CURRENT SENSING PROBES For
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As the probe moves over the defect,
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Figure 3.17 Differential surface co
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Figure 3.19 shows an encircling coi
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The application of eddy current sen
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Baffles and tube sheets. Charlie Ch
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Another important consideration for
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3.4.1 Induction Coils For an induct
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If the diameter of a surface coil i
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3.4.2 Hall Effect Sensors Hall effe
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Figure 3.21 illustrates the Hall ef
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Hall voltage Charlie Chong/ Fion Zh
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Since a 1 gauss (G) field produces
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Figure 3.22 Effect of magnetic fiel
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3.5 FACTORS AFFECTING FLUX LEAKAGE
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Defect & Flux Distribution Charlie
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The distance between adjacent defec
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3.6 SIGNAL-TO-NOISE RATIO The signa
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With flux leakage testing, signal-t
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As shown in Eq. (3.6), test frequen
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The characteristic frequency for a
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Charlie Chong/ Fion Zhang
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Figure 3.23 Magnetization or magnet
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By taking the product of B and H fo
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The rate of change of the opposing
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Figure 3.25 Encircling coils establ
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Figure 3.27 DC-MFL sensor illustrat
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Fill factors apply only to encircli
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For best results with encircling co
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3.11 INSTRUMENT DESIGN CONSIDERATIO
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Charlie Chong/ Fion Zhang Figure 3.
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TABLE 3.2. Comparison of Instrument
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Some general categories of equipmen
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Figure 3.29 UniWest-454 EddyView mu
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Scanner operation uses a separate c
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Page 149 and 150: 3.12.3 ETC-2000 Scanner Because of
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Page 155 and 156: It is possible to provide 100% eddy
Page 157 and 158: Figure 3.33 ET testing of hot coppe
Page 159 and 160: For maximum sensitivity, the Circog
Page 161 and 162: 3.14 MAGNETIC FLUX LEAKAGE TESTING
Page 163 and 164: ASTM E 570 describes magnetic flux
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Page 167 and 168: Applications involving physical par
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Page 171 and 172: 4. Measure the length of nonwelded
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Page 175 and 176: Permanent magnets are the preferred
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Page 179 and 180: 3.17.1 Introduction In 1911, Dr. He
Page 181 and 182: 3.17.2 Early Applications Stresses
Page 183 and 184: Typical roll failures are caused by
Page 185 and 186: This technique has been found to be
Page 187 and 188: Figure 3.38 A comparison of Barkhau
Page 189 and 190: Figure 3.39 Three-channel Rollscan
Page 191 and 192: The appropriate depth of measuremen
Page 193 and 194: 3.17.5 Calibration and Testing Bark
Page 195 and 196: Comparative studies by Kirsti Titto
Page 197: 3.17.6 Current Applications Barkhau
Page 201 and 202: EMATs overcome many common ultrason
Page 203 and 204: 3.18.1 EMATs Advantages Over Piezoe
Page 205 and 206: 3.18.3 Recent Applications And Deve
Page 207 and 208: Figure 3.44 Courtesy of Weld Inspec
Page 209 and 210: 3.19 ALTERNATING CURRENT FIELD MEAS
Page 211 and 212: 3.19.1 Acfm Principles Of Operation
Page 213 and 214: Figure 3.45 Current flow and induce
Page 215 and 216: 3.19.2 Bx and Bz Components The pre
Page 217 and 218: 3.19.3 Butterfly Plot To aid interp
Page 219 and 220: 3.19.4 Probe Design Standard ACFM p
Page 221 and 222: Figure 3.48 Flowchart selection of
Page 223 and 224: 3.31 APPLICATIONS One active encode
Page 225 and 226: Other applications include: • Ins
Page 227 and 228: Eddy Current Testing at High Temper
Page 229 and 230: Good Luck Charlie Chong/ Fion Zhang
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Electromagnetic Testing Chapter 3- Electromagnetic Testing

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