Electromagnetic Testing Chapter 3- Electromagnetic Testing

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Figure 3.15 Measurement of AC magnetic flux leakage. Courtesy of Foerster Instruments, Inc. Charlie Chong/ Fion Zhang
3.3 EDDY CURRENT SENSING PROBES For reliable flaw detection with eddy currents, various forms of interference, such as coil clearance, must be reduced and suppressed. The signal-to-noise ratio of the eddy current system can be favorably enhanced through the use of: ■ ■ ■ ■ Probe design Vector analysis equipment Filtering techniques Elimination of permeability variations in ferromagnetic materials In the case of the single surface-mounted (absolute) coil or single encircling (absolute) coil, changes in the coil-to-test piece clearance are a major interference. Even with a well-guided probe, the problem cannot be eliminated because of the surface variations of the material and vibrations normally encountered during testing. However, using a differentially connected probe arrangement as shown in Figure 3.16 can substantially reduce the interference problem. Note that with the differential coil (two-coil) system, the magnetic lines of flux in the coils (shown by directional arrows) oppose each other. With this configuration, changes in clearance affect both coils to the same extent and are therefore self-compensating. Charlie Chong/ Fion Zhang
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Electromagnetic Testing Chapter 3-
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Submarine Applications Charlie Chon
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Fion Zhang at Shanghai 6th April 20
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IVONA TTS Capable. Charlie Chong/ F
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Chapter 3. ELECTROMAGNETIC TESTING
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Barkhausen effect The Barkhausen ef
Page 19 and 20: Barkhausen Noise Charlie Chong/ Fio
Page 21 and 22: Figure 3.1 Eddy current principle.
Page 23 and 24: Figure 3.2 Schematic diagram of bas
Page 25 and 26: Figure 3.3 The effect of conductivi
Page 27 and 28: Figure 3.3 The effect of conductivi
Page 29 and 30: Another important influence on coil
Page 31 and 32: If the conductivity of the material
Page 33 and 34: Figure 3.5 The effect of a crack on
Page 35 and 36: FIGURE 8-49 Conductivity curve: (a)
Page 37 and 38: So far, we have described how eddy
Page 39 and 40: Figure 3.6 The effects of (a) condu
Page 41 and 42: 3.1.2 Limiting Frequency f g of Enc
Page 43 and 44: Figure 3.7 The effect of degree of
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Page 47 and 48: Eddy Current Heating Charlie Chong/
Page 49 and 50: Eddy Current Heating Charlie Chong/
Page 51 and 52: Eddy currents weaken the original m
Page 53 and 54: 3.2 MAGNETIC FLUX LEAKAGE THEORY Wh
Page 55 and 56: 3D Magnetic Field Charlie Chong/ Fi
Page 57 and 58: 3D Magnetic Field Fig.1 THE PRINCIP
Page 59 and 60: Based on what we have learned about
Page 61 and 62: Charlie Chong/ Fion Zhang Figure 3.
Page 63 and 64: Magnetic Field - Simple Semi Ellipt
Page 65 and 66: Flux leakage sensors have small dia
Page 67 and 68: The frequency of the alternating fi
Page 69: Figure 3.14 Rotating magnet arrange
Page 73 and 74: As the probe moves over the defect,
Page 75 and 76: Figure 3.17 Differential surface co
Page 77 and 78: Figure 3.19 shows an encircling coi
Page 79 and 80: The application of eddy current sen
Page 81 and 82: Baffles and tube sheets. Charlie Ch
Page 89 and 90: Another important consideration for
Page 91 and 92: 3.4.1 Induction Coils For an induct
Page 93 and 94: If the diameter of a surface coil i
Page 95 and 96: 3.4.2 Hall Effect Sensors Hall effe
Page 97 and 98: Figure 3.21 illustrates the Hall ef
Page 99 and 100: Hall voltage Charlie Chong/ Fion Zh
Page 101 and 102: Since a 1 gauss (G) field produces
Page 103 and 104: Figure 3.22 Effect of magnetic fiel
Page 105 and 106: 3.5 FACTORS AFFECTING FLUX LEAKAGE
Page 107 and 108: Defect & Flux Distribution Charlie
Page 109 and 110: The distance between adjacent defec
Page 111 and 112: 3.6 SIGNAL-TO-NOISE RATIO The signa
Page 113 and 114: With flux leakage testing, signal-t
Page 115 and 116: As shown in Eq. (3.6), test frequen
Page 117 and 118: The characteristic frequency for a
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Figure 3.23 Magnetization or magnet
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By taking the product of B and H fo
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The rate of change of the opposing
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Figure 3.25 Encircling coils establ
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Figure 3.27 DC-MFL sensor illustrat
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Fill factors apply only to encircli
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For best results with encircling co
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3.11 INSTRUMENT DESIGN CONSIDERATIO
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Charlie Chong/ Fion Zhang Figure 3.
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TABLE 3.2. Comparison of Instrument
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Some general categories of equipmen
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Figure 3.29 UniWest-454 EddyView mu
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Scanner operation uses a separate c
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Figure 3.30 E-Lab model US-450 full
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3.12.3 ETC-2000 Scanner Because of
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ETC-2000 scanner features include:
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3.13 INSTITUT DR. FOERSTER Institut
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It is possible to provide 100% eddy
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Figure 3.33 ET testing of hot coppe
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For maximum sensitivity, the Circog
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3.14 MAGNETIC FLUX LEAKAGE TESTING
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ASTM E 570 describes magnetic flux
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Charlie Chong/ Fion Zhang Figure 3.
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Applications involving physical par
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Inexpensive 60 Hz eddy current comp
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4. Measure the length of nonwelded
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Some general applications for the f
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Permanent magnets are the preferred
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Robot Charlie Chong/ Fion Zhang
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3.17.1 Introduction In 1911, Dr. He
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3.17.2 Early Applications Stresses
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Typical roll failures are caused by
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This technique has been found to be
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Figure 3.38 A comparison of Barkhau
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Figure 3.39 Three-channel Rollscan
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The appropriate depth of measuremen
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3.17.5 Calibration and Testing Bark
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Comparative studies by Kirsti Titto
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3.17.6 Current Applications Barkhau
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3.17.9 Pipe/Tubing/Sheet/Plate Manu
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EMATs overcome many common ultrason
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3.18.1 EMATs Advantages Over Piezoe
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3.18.3 Recent Applications And Deve
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Figure 3.44 Courtesy of Weld Inspec
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3.19 ALTERNATING CURRENT FIELD MEAS
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3.19.1 Acfm Principles Of Operation
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Figure 3.45 Current flow and induce
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3.19.2 Bx and Bz Components The pre
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3.19.3 Butterfly Plot To aid interp
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3.19.4 Probe Design Standard ACFM p
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Figure 3.48 Flowchart selection of
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3.31 APPLICATIONS One active encode
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Other applications include: • Ins
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Eddy Current Testing at High Temper
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Good Luck Charlie Chong/ Fion Zhang
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Electromagnetic Testing Chapter 3- Electromagnetic Testing

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