Untitled - Flannery Plant Hire

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MAINTENANCECORRECT MAINTENANCE AND INSPECTIONPROCEDURESLearn how to service your machine correctly. Follow thecorrect maintenance and inspection procedures shown inthis manual.Inspect machine daily before starting.• Check controls and instruments.• Check coolant, fuel and oil levels.• Check for leaks, kinked, frayed or damaged hosesand lines.• Walk around machine checking general appearance,noise, heat, etc.• Check for loose or missing parts.SA-005If there is any problem with your machine, repair it beforeoperating or contact your authorized dealer.IMPORTANT: ! Use only recommended fuel and lubricants.! Be sure to use only genuine Hitachiparts. Failure to do so may result inserious injury or death and/or machinebreakdown.! Use only genuine HITACHI parts.! Failure to use recommended fuel, lubricants,and genuine Hitachi partswill result in loss of Hitachi productwarranty.! Never adjust engine governor or hydraulicsystem relief valve.! Protect electrical parts from water andsteam.! Never disassemble electrical componentssuch as main controller, sensors,etc.7-1
CHECK THE HOUR METER REGULARLYMAINTENANCE• Lubricate, make service checks and adjustments atintervals shown on periodic maintenance guide table(see page 7-4 and 7-5).• Intervals on the periodic maintenance chart are foroperating in normal conditions. If you operate yourmachine in more adverse conditions, you should serviceit at SHORTER INTERVALS.USE CORRECT FUELS AND LUBRICANTSIMPORTANT: Always use recommended fuels and lubricants.Failure to do so will result in machinedamage and loss of Hitachi productwarranty.7-2
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MACHINE NUMBERSThe manufacturing No
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MACHINE NUMBERSTRANSMISSIONTYPE:MFG
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CONTENTSMACHINE NUMBERSSAFETYRecogn
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CONTENTSPeriodic Replacement of Par
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SAFETYRECOGNIZE SAFETY INFORMATION!
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SAFETYWEAR PROTECTIVE CLOTHING!" We
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SAFETYUSE HANDHOLDS AND STEPS!" Fal
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OPERATE ONLY FROM OPERATOR’S SEAT
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PROVIDE SIGNALS FOR JOBS INVOLVINGM
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SAFETYAVOID INJURY FROM ROLLAWAYACC
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SAFETYKEEP PERSONNEL CLEAR FROM WOR
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SAFETYDIG WITH CAUTION!" Accidental
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SAFETYPARK MACHINE SAFELYTo avoid a
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SAFETYPRACTICE SAFE MAINTENANCETo a
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SAFETYPREVENT PARTS FROM FLYING!" T
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SAFETYAVOID HIGH-PRESSURE FLUIDS!"
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SAFETYCheck Heat Shields:!" Damaged
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SAFETYAVOID HEATING NEAR PRESSURIZE
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HANDLE CHEMICAL PRODUCTS SAFELYSAFE
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SAFETY SIGNS/Europe/Asia/Middle and
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COMPONENTS NAMECOMPONENTS NAME1- Bu
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OPERATOR'S STATIONSTEERING COLUMN C
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OPERATOR'S STATIONBRAKE PEDAL12CAUT
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OPERATOR'S STATIONSHIFT LEVER1Trave
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OPERATOR'S STATIONBRAKE SWITCHBrake
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OPERATOR'S STATIONWIPER SWITCHTurn
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COOLANT TEMPERATURE GAUGEEngine coo
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OPERATOR'S STATIONALTERNATOR INDICA
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TRIP METER(TRIP METER 1 AND TRIP ME
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OPERATOR'S STATIONResetting Set-Hou
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OPERATOR'S STATIONSWITCH PANEL1- En
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OPERATOR'S STATIONWORK LIGHT SWITCH
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OPERATOR'S STATIONSWITCH PANEL (Opt
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OPERATOR'S STATIONHORN SWITCHHorn s
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OPERATOR'S STATIONCAB LIGHTTurn the
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OPERATOR'S STATIONSWING LOCK LEVERT
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OPERATOR'S STATIONAUTO AIR CONDITIO
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OPERATOR'S STATION!" Temperature Co
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OPERATOR'S STATIONCOOLING OPERATION
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OPERATOR'S STATIONAUTO AIR CONDITIO
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OPERATOR'S STATIONControl Panel Des
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OPERATOR'S STATION!" Circulation Mo
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OPERATOR'S STATIONDEFROSTER OPERATI
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OPERATOR'S STATIONCAB HEATER (Optio
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OPERATOR'S STATIONDEFROSTER OPERATI
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OPERATOR'S STATIONStation Presettin
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OPERATOR'S STATIONStation Presettin
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CLOSING UPPER FRONT WINDOWOPERATOR'
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OPERATOR'S STATIONOPENING/CLOSING O
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OPERATOR'S STATIONADJUSTING THE SEA
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ADJUSTING THE AIR-SUSPENSION SEAT(O
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OPERATOR'S STATIONSEAT BELT1 2CAUTI
Page 112 and 113: OBSERVE ENGINE OPERATION CLOSELYBRE
Page 114 and 115: INSPECT MACHINE DAILY BEFORE START-
Page 116 and 117: STARTING THE ENGINE IN ORDINARY TEM
Page 118 and 119: CHECK INSTRUMENTS AFTER STARTINGOPE
Page 120 and 121: OPERATING THE ENGINEDisconnecting t
Page 122 and 123: TRAVELINGCorrect machine operation
Page 124 and 125: PrecautionsDRIVING THE MACHINE1. Ch
Page 126 and 127: DRIVING THE MACHINE1. Even after th
Page 128 and 129: TRAVELING IN WATER OR ON SOFTTERRAI
Page 130 and 131: DRIVING THE MACHINEEMERGENCY PARKIN
Page 132 and 133: CONTROL LEVER (ISO PATTERN)OPERATIN
Page 134 and 135: OPERATING THE MACHINESTEERING WHEEL
Page 136 and 137: OPERATING THE MACHINEWarming-up the
Page 138 and 139: OPERATING THE MACHINEAUTO-IDLEWith
Page 140 and 141: OPERATING THE MACHINEChanging Auto-
Page 142 and 143: OPERATING THE MACHINEPOWER MODEOne
Page 144 and 145: PRECAUTIONS FOR OPERATIONSOPERATING
Page 146 and 147: TRAVELING/OPERATING THE MACHINE ONA
Page 148 and 149: OPERATING THE MACHINEEXCAVATION•
Page 150 and 151: OPERATING THE MACHINEGRADINGWhile o
Page 152 and 153: OPERATING THE MACHINEEMERGENCY BOOM
Page 154 and 155: OVERNIGHT STORAGE INSTRUCTIONSOPERA
Page 156 and 157: GENERAL TRANSPORTATION HINTSTRANSPO
Page 158 and 159: TRANSPORTATION2. Load the machine s
Page 160 and 161: TRANSPORTATIONTOWING MACHINEWhen to
Page 164 and 165: MAINTENANCELAYOUTMonoblock boomBuck
Page 166 and 167: MAINTENANCEMaintenance Guide TableS
Page 168 and 169: MAINTENANCEHOOD AND ACCESS COVERS11
Page 170 and 171: MAINTENANCEMAINTENANCE GUIDEA. GREA
Page 172 and 173: F. HYDRAULIC SYSTEM (See Page 7-37)
Page 174 and 175: Brand Names of Recommended GreaseWh
Page 176 and 177: MAINTENANCEA. GREASINGFront Joint P
Page 178 and 179: MEMOMAINTENANCE....................
Page 180 and 181: MAINTENANCESwing Internal Gear ---
Page 182 and 183: MAINTENANCEPropel Shaft (Front and
Page 184 and 185: MAINTENANCEB. ENGINEEngine Oil Leve
Page 186 and 187: MAINTENANCE11. Open the right and l
Page 188 and 189: MAINTENANCESwing Reduction GearChec
Page 190 and 191: MAINTENANCEFront AxleCAUTION: The c
Page 192 and 193: MAINTENANCEFront and Rear Hub Reduc
Page 194 and 195: MAINTENANCECheck Brake Accumulator1
Page 196 and 197: MAINTENANCEE. TIRETire/SizeUse tire
Page 198 and 199: MAINTENANCEF. HYDRAULIC SYSTEMINSPE
Page 200 and 201: REPLACEMENT OF HYDRAULIC OIL ANDFIL
Page 202 and 203: MAINTENANCEDrain Hydraulic Oil Tank
Page 204 and 205: MAINTENANCEBleed Air from Hydraulic
Page 206 and 207: MAINTENANCEClean the Suction Filter
Page 208 and 209: MAINTENANCEReplace Full-Flow Filter
Page 210 and 211: MAINTENANCEReplace Air Breather Ele
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MAINTENANCECheck Hoses and Lines---
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MAINTENANCETable 2. LinesInterval(h
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MAINTENANCEMetal Face Seal Fittings
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MAINTENANCENOTE: Take precautions f
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MAINTENANCEBleed Air from Fuel Syst
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MAINTENANCEClean Feed Pump Strainer
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MAINTENANCEH. AIR CLEANERClean Air
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MAINTENANCEI. COOLING SYSTEMCoolant
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MAINTENANCEChange Coolant--- twice
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MAINTENANCEJ. ELECTRICAL SYSTEMIMPO
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MAINTENANCEElectrolyte Level Check
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MAINTENANCEREPLACING FUSESIf any el
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MAINTENANCEK. MISCELLANEOUS1 4 5Che
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MAINTENANCEChange BucketCAUTION: Wh
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MAINTENANCEAdjust the Bucket Linkag
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MAINTENANCEClean and Replace Air Co
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MAINTENANCECheck the Air Conditione
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MAINTENANCECheck Injection Nozzle--
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MAINTENANCECheck Tightening Torque
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MAINTENANCECheck Tightening Torque
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MAINTENANCE1. Retighten the engine
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MAINTENANCE10. Retighten the swing
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MAINTENANCE17. Retighten propel sha
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MEMOMAINTENANCE....................
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MEMOMAINTENANCE UNDER SPECIAL ENVIR
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STORAGEREMOVING THE MACHINE FROM ST
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TROUBLESHOOTING3. Engine is hard to
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TROUBLESHOOTINGProblem Cause Soluti
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TROUBLESHOOTINGBrakeProblem Cause S
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TROUBLESHOOTING8. Engine SpeedProbl
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SPECIFICATIONSSpecificationsZAXIS13
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SPECIFICATIONSWORKING RANGESZAXIS13
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SPECIFICATIONSSPECIFICATIONSZAXIS16
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SpecificationsZAXIS160W (FRONT BLAD
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BUCKET TYPES AND APPLICATIONSZAXIS1
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SPECIFICATIONSWORKING RANGESZAXIS18
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SPECIFICATIONSSPECIFICATIONSZAXIS21
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SpecificationsZAXIS210W (FRONT BLAD
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BUCKET TYPES AND APPLICATIONSZAXIS2
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OPTIONAL ATTACHMENTS AND DEVICES"#
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OPTIONAL ATTACHMENTS AND DEVICESSta
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ATTACHMENT PEDAL (BREAKER)(Optional
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OPTIONAL ATTACHMENTS AND DEVICES•
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ATTACHMENT PEDAL(HYDRAULIC CRUSHER)
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OPTIONAL ATTACHMENTS AND DEVICESELE
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OPTIONAL ATTACHMENTS AND DEVICESIf
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OPTIONAL ATTACHMENTS AND DEVICESADD
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MEMOOPTIONAL ATTACHMENTS AND DEVICE
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INDEXGGeneral Precautions for Cab..
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Untitled - Flannery Plant Hire

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