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Handbook of Electrical Installation Practice - BeKnowledge

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426 <strong>Handbook</strong> <strong>of</strong> <strong>Electrical</strong> <strong>Installation</strong> <strong>Practice</strong><br />

facilities which provide early warning <strong>of</strong> advanced brush wear and reduce the possibility<br />

<strong>of</strong> an unscheduled stoppage for maintenance.<br />

Coolers<br />

After a time any heat exchanger whether air/air or air/water will have developed<br />

some dirt build-up which reduces the cooling effectiveness. Cleaning <strong>of</strong> the air passages,<br />

tubes and water tubes is therefore necessary from time to time. Filters fitted<br />

to force ventilating blowers need to be inspected and, if necessary, cleaned or<br />

replaced depending on the type.<br />

If the machine is to be shut down in freezing conditions any water circuits should<br />

be drained. Condensation forms and accumulates in the air/water heat exchanger<br />

and could be drawn into the machine through the air passages and enter the windings.<br />

When a machine is to be shut down for any time, the cooling water flow should<br />

also be stopped to limit the build-up <strong>of</strong> condensation. Even under normal operation<br />

this condensation can be significant and justify raising the water temperature<br />

in the cooler and reducing the ambient humidity to reduce the quantity <strong>of</strong> condensation<br />

formed.<br />

Windings and insulation<br />

A machine which has been out <strong>of</strong> service for a long period could have too low an<br />

insulation resistance to allow it to return to operation. If the resistance is less than<br />

1MW on an l.v. machine, or equivalent value on h.v. machines, the windings need to<br />

be dried out. The machine can be placed in an oven or dried using a hot air blower.<br />

In either case the temperature should not exceed 90°C or damage could result to<br />

rotating diodes for example. Initially, the insulation resistance will fall and then<br />

slowly increase to a maximum level. The resistance readings should be monitored<br />

as the drying out process proceeds and, to avoid misleading readings, the temperature<br />

should be kept as constant as possible.<br />

Before taking any insulation resistance measurements, any diodes or capacitors<br />

should be disconnected or short-circuited. High-voltage insulation breakdown tests<br />

should be avoided as they have a progressive effect in causing deterioration <strong>of</strong> the<br />

winding insulation.

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