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SECTION 5

ENGINE AND ACCESSORY

SECTION 1.

General Information

General Repair Instructions.............................. 2

Notes on the Format of

This Manual.................................................... 2

Main Data and Specifications ........................... 6

Tightening Torque Specifications ...................... 7

SECTION 2.

Maintenance

Model Identification ........................................ 18

Injiction Pump Identification............................ 18

Lubricating System......................................... 18

Fuel System ................................................... 19

Cooling System .............................................. 22

Valve Clearance Adjustment........................... 23

Injection Timing.............................................. 24

Compression Pressure

Measurement ............................................... 26

Recommended Lubricants.............................. 27

Engine Repair Kit ........................................... 28

SECTION 3.

Engine Assembly 1 (Disassembly)

General Description........................................ 30

Disassembly................................................... 31

SECTION 4.

Engine Assembly 2

(Inspection and Repair)

Inspection and Repair .................................... 48

CONTENTS

SECTION 5.

Engine Assembly 3 (Reassembly)

Reassembly ................................................... 82

SECTION 6.

Lubricating System

Main Data and Specification ......................... 110

General Description.......................................111

Oil Pump ...................................................... 114

Oil Filter with Built-in Oil Cooler .................... 117

SECTION 7.

Cooling System

Main Data and Specification ......................... 122

General Description...................................... 123

Thermostat................................................... 125

SECTION 8.

Fuel System

Main Data and Specification ......................... 128

General Description...................................... 129

Injection Nozzle ............................................ 132

Injection Pump Calibration Data ................... 137

SECTION 9.

Engine Electricals

Starter .......................................................... 142

Alternator ..................................................... 157

1CCW-5-1

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