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OS 75x100 mm.pdfTélécharger - KWH Mirka Ltd

OS 75x100 mm.pdfTélécharger - KWH Mirka Ltd

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2. Lightly grease (36) O-Ring and place it on the (37) Speed<br />

Control. Install (35) Valve Stem, (36) O-Ring (cleaned and<br />

lightly greased) and insert the Speed Control into (33) Housing<br />

in the midway position. Install (38) Retaining Ring.<br />

Caution: Make sure the (38) Retaining Ring is completely<br />

snapped into groove in the (33) Housing.<br />

3. Install the (49) Seat, the (50) Valve and (51) Spring. Coat the<br />

threads of the (52) Bushing Assembly with 1 or 2 drops of<br />

Loctite® 222 or equivalent non-permanent pipe thread sealant.<br />

Screw the assembly into the (33) Housing. See “Parts<br />

Page” for torque settings.<br />

Note: If the machine is a vacuum model, proceed with the appropriate<br />

vacuum exhaust assembly instructions, otherwise please<br />

continue.<br />

4. Place a clean (48) Muffler and the (47) Plate into the exhaust<br />

port of the (33) Housing.<br />

5. Place a clean (46) Muffler in the (48) Muffler Housing and<br />

screw the Muffler Housing into the exhaust port of the (33)<br />

Housing. See “Parts Page” for torque settings.<br />

6. Install the (53) Snap-In Vacuum Cover Plate.<br />

For CV exhaust machines:<br />

A. Attach the (54) Snap-In Exhaust Adapter.<br />

B. Take the (65) Ø 1 in./28 <strong>mm</strong> SuperVAC CV Swivel Exhaust<br />

Assembly or the (64) Ø ¾ in./19 <strong>mm</strong> SuperVAC CV Swivel<br />

Exhaust Assembly and put the “tongue” on the male end of it<br />

into the female end of the (54) Snap-In Exhaust Adapter. With<br />

the swivel end of the SuperVAC Exhaust angled towards<br />

the ground work the “tongue” and male end into the female<br />

end of the Snap-In Exhaust Adapter by rotating the swivel<br />

end up and in at the same time until it seats.<br />

C. Place the (66) Nut into the cavity of the Housing. Place the<br />

(67) Washer onto (68) Screw and insert into the mounting<br />

hole of the (65) Ø 1 in./28 <strong>mm</strong> SuperVAC CV Swivel<br />

Exhaust Assembly or the (64) Ø ¾ in./19 <strong>mm</strong> SuperVAC<br />

CV Swivel Exhaust Assembly and (33) Housing. See “Parts<br />

Page” for torque settings.<br />

D. Place a clean (46) Muffler and the (47) Plate into the exhaust<br />

port of the (33) Housing.<br />

E. Place a clean (46) Muffler in the (48) Muffler Housing and<br />

screw the Muffler Housing into the exhaust port of the (33)<br />

Housing. See “Parts Page” for torque settings<br />

For SGV exhaust machines:<br />

A. Attach the (54) Snap-In Exhaust Adapter.<br />

B. Lightly grease two (56) O-Rings and place them over the two<br />

grooves in the (55) SGV Retainer Assembly. Slide the SGV<br />

Retainer Assembly into the bore of the (57) Ø 1 in./28 <strong>mm</strong><br />

SGV Swivel Exhaust Assembly or the (58) Ø ¾ in./19 <strong>mm</strong><br />

Hose SGV Swivel Exhaust Assembly.<br />

Press Tool Top<br />

(MPA0202)<br />

Press Tool Base<br />

(MPA0201)<br />

Bearing (20)<br />

Shim (21)<br />

Dust Shield (72)<br />

Washer (22)<br />

Spindle (24)<br />

9<br />

C. Attach the (55) SGV Swivel Exhaust Assembly to the exhaust<br />

port of the (33) Housing by means of the SGV Retainer<br />

Assembly and by taking the male end of the SGV Swivel<br />

Exhaust Assembly and placing it into the female end of the<br />

(54) Snap-In Exhaust Adapter. Screw the SGV Retainer<br />

Assembly into the threaded exhaust port on the Housing with<br />

an (MPA0849) 8 <strong>mm</strong> Hex Key Wrench. See “Parts Page” for<br />

torque settings. Move onto the section “Spindle, AirSHIELD<br />

and Balancer Shaft Assembly”.<br />

Spindle, AirSHIELD and Balancer Shaft Assembly:<br />

1. Place the (MPA0201) T-2A Spindle Bearing Pressing Tool<br />

Base onto a flat, clean surface of a small hand press or<br />

equivalent with the spindle pocket facing upward. Place the<br />

(24) Spindle into the spindle pocket with the shaft facing<br />

upward. See Figure 3.<br />

2. Place the (22) Washer on the (24) Spindle shaft with the<br />

curve of the Washer facing up so that the outside diameter of<br />

the Washer will contact the outer diameter of the (20) Bearing.<br />

Place the (72) Dust Shield onto the Spindle shaft. Place<br />

the (21) Shim onto the shoulder of the Spindle. Note: Be<br />

sure that the Dust Shield is past the shoulder where Spacer<br />

rests. Place the Bearing (one seal) on the Spindle with the<br />

seal side toward the Washer. Note: Make sure that both the<br />

inner and outer races of the Bearings are supported by the<br />

Bearing Press Tool when pressing them into place. Press the<br />

Bearing onto the shoulder of Spindle using the (MPA0202)<br />

T-2B Spindle Bearing Pressing Tool Top as shown in Figure<br />

3.<br />

3. Place the (19) Shim over the (24) Spindle shaft and onto the<br />

face of the (20) Bearing making sure it is on center. Press the<br />

(18) (no seals/shields) Bearing down using the (MPA0202)<br />

T-2B Spindle Bearing Pressing Tool Top, being careful to<br />

make sure the Shim is still centered on the vertical axis of the<br />

Spindle shaft and Bearing. See Figure 4. When the Spindle<br />

Assembly is done correctly, the Bearings will rotate freely but<br />

not loosely and the Shim can be moved but will not slide or<br />

move by gravity.<br />

4. Snap the (17) Retaining Ring onto the (24) Spindle Assembly<br />

making sure it is completely snapped into the groove.<br />

5. Take the (14) Filter and center it on the small bore of the (13)<br />

Shaft Balancer that the original Filter was in before removal.<br />

With a small diameter screwdriver or flat-ended rod, press<br />

the Filter into the bore until it is flat in the bottom of the bore.<br />

Place the (15) Valve into the bore so it is oriented correctly,<br />

then press the (16) Retainer into the bore until it is lightly<br />

seated against the Valve.<br />

6. Apply a pin head size drop of Loctite® #271 or equivalent to<br />

the outside diameter of each of the bearings on the spindle<br />

assembly. Spread the drop of bearing locker around the<br />

Bearing (18)<br />

Shim (19)<br />

Figure 2 Figure 3<br />

Figure 4

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