Operation and Maintenance Manual for

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TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0 INTRODUCTION 1.1 System Function.................................................................................... 1-1 1.2 Quality Assurance/Quality Control......................................................... 1-1 1.3 Functions of the System Components................................................... 1-2 2.0 SYSTEM INSTALLATION 2.1 Precautions Before Installation.............................................................. 2-1 2.2 Unpacking.............................................................................................. 2-1 2.3 System Location .................................................................................... 2-1 2.4 Power Requirements ............................................................................. 2-1 2.5 Water Requirements.............................................................................. 2-2 2.6 Product Line .......................................................................................... 2-2 2.7 Reservoir (optional) ............................................................................... 2-2 2.8 Accessory Sensors (Pretreat Interlock, Chem Feed & Tank Level) ...... 2-2 2.9 Setting the Flush Cycle Time and Duration ........................................... 2-3 2.10 Before Power Turn On........................................................................... 2-3 2.11 Installation of Reverse Osmosis Membrane(s)...................................... 2-3 3.0 OPERATING INSTRUCTIONS 3.1 Controls and Indicators.......................................................................... 3-1 3.2 Initial Startup of Reverse Osmosis System ........................................... 3-1 3.3 Initial Flushing of the System................................................................. 3-2 3.4 Normal Operations................................................................................. 3-2 3.5 Shutdown (Less Than 4 Days) .............................................................. 3-4 3.6 Long Term Shutdown Procedure........................................................... 3-4 4.0 SYSTEM MAINTENANCE 4.1 General.................................................................................................. 4-1 4.2 Sanitizing the Reverse Osmosis System............................................... 4-1 4.3 Cleaning the RO Membranes ................................................................ 4-5 4.4 Maintenance Schedule ......................................................................... 4-8
TABLE OF CONTENTS SECTION DESCRIPTION PAGE 5.0 TROUBLESHOOTING 5.1 System Inoperative................................................................................ 5-1 5.2 Low System Pressure............................................................................ 5-1 5.3 Low Percent Recovery........................................................................... 5-1 5.4 High Percent Recovery.......................................................................... 5-1 5.5 Low Salt Rejection................................................................................. 5-2 5.6 System Keeps Shutting Off.................................................................... 5-2 5.7 System Shutoff, Low Pressure .............................................................. 5-2 5.8 System Shutoff, High Temperature ....................................................... 5-2 5.9 Low Product Flow Rate.......................................................................... 5-3 5.10 Motor Overload Shutdown ..................................................................... 5-3 5.11 Controller Malfunction............................................................................ 5-3 6.0 WARRANTY 6.1 General Limited Warranty...................................................................... 6-1 6.2 Water System Limited Warranty ............................................................ 6-1 7.0 APPENDIX 7.1 Glossary of Terms ................................................................................. 7-1 7.2 Replacement/Spare Parts List -- LC Model ........................................... 7-2 7.3 RO Data Collection Form....................................................................... 7-4 7.4 QA Data Report ..................................................................................... 7-7 7.5 Drawings................................................................................................ 7-8 7.6 Component Manufacturers Literature.................................................... 7-9 TABLE # DESCRIPTION PAGE 4-1 Sanitization Times and Concentrations for Polyamide .......................... 4-2 Thin Film Composite Membranes 4-2 Cleaning Solutions for Polyamide Thin Film.......................................... 4-8 Composite Membranes
Page 1 and 2: USFilter 10 Technology Drive Lowell
Page 3: This manual discloses information i
Page 7 and 8: LC Manual 11/02 Rev. 3 INTRODUCTION
Page 9 and 10: LC Manual 11/02 Rev. 3 INTRODUCTION
Page 11 and 12: LC Manual 11/02 Rev. 3 SYSTEM INSTA
Page 13 and 14: LC Manual 11/02 Rev. 3 SYSTEM INSTA
Page 15 and 16: LC Manual 11/02 Rev. 3 OPERATING IN
Page 21 and 22: SYSTEM MAINTENANCE LC Manual 11/02
Page 31 and 32: TROUBLESHOOTING LC Manual 11/02 Rev
Page 33 and 34: LC Manual 11/02 Rev. 3 WARRANTY 6.1
Page 35 and 36: APPENDIX LC Manual 11/02 Rev. 3 7.1
Page 41 and 42: APPENDIX LC Manual 11/02 Rev. 3 RO
Page 45 and 46: Product Description/Equipment Speci
Page 47 and 48: Process Water Systems General Speci
Page 49 and 50: Process Water Systems Low feed pres
Page 51 and 52: Process Water Systems Skid Cleaning
Page 53 and 54: Series 1, 2 & 3 Pumps Page 1 of 2 [
Page 55 and 56:
Product Information FILMTEC Membran
Page 57 and 58:
USFilter USFilter USFilter USFilter
Page 59 and 60:
Conventions and Symbols ii Special
Page 61 and 62:
Table of Contents iv MC10 Overview
Page 63 and 64:
Specifications The MC10 incorporate
Page 65 and 66:
! The MC10 may be configured to use
Page 67 and 68:
Installation 2 Environmental The MC
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I/O The wiring diagram for the inpu
Page 71 and 72:
Operation 3 Controls The MC10 is ho
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Sequence The normal startup and shu
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7 Perm Divert TD Sec 8 High Temp SP
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Time Delays Time delays and deadban
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Important Please note: • Temperat
Page 81 and 82:
Troubleshooting 5 The MC10 Reverse
Page 83 and 84:
Type of Problem Possible Cause or S
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