Operation and Maintenance Manual for

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• Be careful not to damage (avoid excessive twisting, bending, etc.) the sensor leads when removing the sensor from the pipe fitting. • The conductivity standard solution may be used for temperature calibration when combining the temperature and conductivity calibrations. Step Two – Go to the appropriate Settings data entry screen (25 or 27). The following screen will appear: Settings Screen Index Number Raw Value Previously Used for Calibration The screen will display the raw analog value being measure from the temperature sensor. Enter this value from the keypad and press ENTER. The value shown near the top of the screen should match the value entered. If not, wait a minute longer and re-enter the number. Step Three – Place the conductivity sensor in a water sample at approximately the same temperature as that being monitored in the process. Measure the temperature with a laboratory grade thermometer. Allow the sensor to equalize to the solution temperature for a few minutes before proceeding with the next step. Step Four – Go to the appropriate Settings data entry screen (26 or 28). Enter the temperature of the calibration solution via the keypad. Press ENTER. A new measured value will appear on the screen. Settings Screen Index Number Calibration Value (Deg C) Previously Used for Calibration SETTINGS >25< FdZero=XXX Feed Temp Zero OLD=819 New=? SETTINGS [>]=[.] >28< FTmp=XXX FTemp Calibration OLD=20 New=? If the value displayed on the screen does not match the value entered for the calibration solution, let the sensor equalize for a few more minutes and repeat Step Two. Troubleshooting If problems occur during calibration, please check the following: Raw Value Being Measured by Sensor (Updates Only When "ENTER" is Pressed) Enter Raw Value Being Measured Temperature Being Measured by Sensor (Updates Only When "ENTER" is Pressed) Enter Temperature of Calibration Solution (Deg C) Via Keypad • Ensure that the Settings screen corresponds to the sensor being calibrated. • Check the condition of the sensor. Make sure that the electrode surfaces are not damaged, corroded, or fouled. • Make sure that the sensor is suitable for use with the MC10. Verify that the sensor is equipped with the proper temperature element (1000-Ohm Pt RTD). • Check the condition of the sensor wiring and that the sensor leads are properly connected to the MC10 terminals. • Refer to the Troubleshooting Section of the manual for more information. 4-3
Troubleshooting 5 The MC10 Reverse Osmosis Controller is designed for ease of maintenance and minimum service. Since the highest quality of electronic semiconductor components are used in this design, it is not likely that circuit malfunctions or failures will occur. It is our recommendation that service be limited to identifying malfunctions at the board level and that component level troubleshooting be referred to USFilter’s Technical Support Department (see the phone number listed on the cover of this manual.) It is our experience that field failures which most frequently occur are: • Improper or broken wiring connections • Incorrect wiring of magnetic starter • Improper grounding • Cable run is too long • Water in connectors • Dirty cell electrodes • Defective conductivity/temperature probes Troubleshooting Type of Problem Possible Cause or Solution 1. Motor draws too much current and trips magnetic starter. 2. Controller shuts down on low pressure, but pressure in line is okay. 1. Motor overloaded, pump not rotating freely. 2. Bearing defective. 3. Power distribution not even, check voltages and current draw on each leg. 4. Check pin connectors. 5. Current imbalance (3-phase only) 6. Loss of power on 1 leg (3phase only) 1. Check setting of pressure switch. 2. Check pressure switch wiring, must be wired normally closed. 3. Defective switch, contacts can
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USFilter 10 Technology Drive Lowell
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This manual discloses information i
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TABLE OF CONTENTS SECTION DESCRIPTI
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LC Manual 11/02 Rev. 3 INTRODUCTION
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LC Manual 11/02 Rev. 3 INTRODUCTION
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LC Manual 11/02 Rev. 3 SYSTEM INSTA
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LC Manual 11/02 Rev. 3 SYSTEM INSTA
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LC Manual 11/02 Rev. 3 OPERATING IN
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SYSTEM MAINTENANCE LC Manual 11/02
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Page 29 and 30: SYSTEM MAINTENANCE LC Manual 11/02
Page 31 and 32: TROUBLESHOOTING LC Manual 11/02 Rev
Page 33 and 34: LC Manual 11/02 Rev. 3 WARRANTY 6.1
Page 35 and 36: APPENDIX LC Manual 11/02 Rev. 3 7.1
Page 41 and 42: APPENDIX LC Manual 11/02 Rev. 3 RO
Page 45 and 46: Product Description/Equipment Speci
Page 47 and 48: Process Water Systems General Speci
Page 49 and 50: Process Water Systems Low feed pres
Page 51 and 52: Process Water Systems Skid Cleaning
Page 53 and 54: Series 1, 2 & 3 Pumps Page 1 of 2 [
Page 55 and 56: Product Information FILMTEC Membran
Page 57 and 58: USFilter USFilter USFilter USFilter
Page 59 and 60: Conventions and Symbols ii Special
Page 61 and 62: Table of Contents iv MC10 Overview
Page 63 and 64: Specifications The MC10 incorporate
Page 65 and 66: ! The MC10 may be configured to use
Page 67 and 68: Installation 2 Environmental The MC
Page 69 and 70: I/O The wiring diagram for the inpu
Page 71 and 72: Operation 3 Controls The MC10 is ho
Page 73 and 74: Sequence The normal startup and shu
Page 75 and 76: 7 Perm Divert TD Sec 8 High Temp SP
Page 77 and 78: Time Delays Time delays and deadban
Page 79: Important Please note: • Temperat
Page 83 and 84: Type of Problem Possible Cause or S
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