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Design and Stress Analysis of Extraterrestrial ... - The Black Vault

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With a low shaft rotation rate the bearing touches <strong>and</strong> dry<br />

friction appears. In order to eliminate misaiignments <strong>and</strong> noncoaxiality<br />

(which also leads to metal-to-metal contact <strong>and</strong> dry<br />

friction), it is advantageous to use self-adjusting bearings.<br />

<strong>The</strong> working medium is used as the lubricating liquid in the<br />

bearings <strong>of</strong> ERE turbogenerators, i.e., the same liquid-metal heat<br />

carriers as used in the main system. A number <strong>of</strong> difficulties arise<br />

with the use <strong>of</strong> common oils, in-the first place, in creating gaskets<br />

capable <strong>of</strong> preventing, over a long period <strong>of</strong> time, the break-through<br />

<strong>of</strong> working medium vapors into the cavity <strong>of</strong> the bearings or the<br />

flow <strong>of</strong> the lubricant into the -cavity with the working medium, as<br />

well as lubricant leakage.<br />

As we know, the viscosity <strong>of</strong> liquid metal is very low (absolute<br />

viscosity <strong>of</strong> liquid-metal heat carriers is approximately 10-100 times<br />

less than common lubricating oils). <strong>The</strong>refore, the working<br />

clearances in the fluid-friction bearing should be approximately<br />

10% <strong>of</strong> the clearance in common oil bearings. In order to prevent<br />

the metal-to-metal contact which is destructive to the bearing,<br />

erosion, <strong>and</strong> the phenomenon <strong>of</strong> fatigue, we must strictly maintain<br />

this clearance during the operation <strong>of</strong> the turbogenerator.<br />

Figure 3.8 shows the construction <strong>of</strong> a hydrodynamic bearing<br />

which h<strong>and</strong>les liquid-metal lubrication. <strong>The</strong> bearing is a bushing<br />

wJth a ring groove installed in a spherical seat. To prevent the<br />

turning <strong>of</strong> the bushing, a pin has been installed. A bushing without<br />

a pin (the floating type) is also possible. <strong>The</strong> clearances between<br />

shaft <strong>and</strong> b.•aring <strong>and</strong> also between spherical ring <strong>and</strong> housing are<br />

set by selection.<br />

<strong>The</strong> bearing <strong>and</strong> uhe housing are made from an alloy <strong>of</strong> molybdenum<br />

with tungsten <strong>and</strong> titanium.<br />

Pressed to the shaft is a bushing <strong>of</strong> tungsten carbide. <strong>The</strong><br />

lubricant feeds through the opening in<br />

the housing, falls into the<br />

233

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