Chapter 4 facilities from which data is collected will require a validated error budget. Note that test repeatability only highlights random errors and does not evaluate systematic errors. Figure 4-3. JPL Precision Dilatometer facility, with depiction of sample test configuration. Figure 4-4. Preliminary thermal strain data obtained on the JPL Precision Dilatometer for Zerodur and ULE. 60
Structural, Thermal, and Spacecraft <strong>Technology</strong> Material property measurements will not be limited to CTE alone. The Project will establish a list of all material properties required for assessing performance stability using the integrated thermal, structural and optical models. Included in this material property list are all elements in the dynamic and thermal load paths, including joints, cables, etc. Data will be needed for these properties as a function of temperature, wavelength, frequency, and load cycle as appropriate. Published literature data will be reviewed, and if it is established that the quality of the published data does not meet <strong>TPF</strong>-C accuracy requirements, then additional materials testing will be performed. Accuracy requirements on material property data will be defined later as more analysis is performed to understand the sensitivity of material data error on predicted performance. Allocations for material data error will eventually be folded into the Modeling Uncertainty Factor allocation. Ultimately, all material property data assembled under this endeavor will be gathered within a Project-controlled database for use on all <strong>TPF</strong>-C modeling activities. Microslip Tribometer Characterization Facility The (Cryogenic) Microslip Tribometer Characterization (MTC) facility will measure the coefficient of friction in the microslip regime well below the onset of gross Coulombic slip. This information is required as a physical parameter within established microslip hysteresis model forms which combine both stress-induced and roughness-induced microslip. Data will be collected for representative materials of frictional interfaces, such as hinges and latches, with varying surface roughness specifications and over the temperature range of 305 K and 20 K to investigate thermal sensitivities. The MTC, shown in Figure 4-5, is designed, built, and calibrated in air by Dr. Jason Hinkle at the University of Colorado. The apparatus will be delivered to JPL to be placed within a thermally controlled cryogenic vacuum chamber. Representative data sets are shown in Figure 4-6. Data collected on this facility will be enclosed in the <strong>TPF</strong>-C Project Material Database. Precision Sub-Structure Test Facility The Precision Sub-Structure (PSS) test facility will be developed at JPL to characterize the thermo-mechanical stability of composite materials, composite structure sub-assemblies, and eventually actual flight hardware including hinges and latches. The facility will derive experience gained on the Precision Dilatometer test facility to incorporate a sub-nm interferometric metrology system within a thermally controlled vacuum chamber to enable distortion and strain measurements for these mechanical sub-assemblies. The current testbed goal is to achieve better than 1-nm measurement accuracy over a 1 minute time interval, which is consistent with current requirements on the SM tower stability. Better measurement performances have already been achieved on the Precision Dilatometer test facility and the SIM Thermo-Optical Mechanical testbeds, so the measurement capability itself is not seen as a risk. The immediate goal will be to collect property data for non-optical materials. The focus will be on measuring and understanding the thermal strain, CTE, material variability, microdynamics, and dimensional stability of proposed composite materials on <strong>TPF</strong>-C. Of special interest are the materials forming the PM support structure, the SM tower, and the coronagraph optical bench. Over time the facility will be used to investigate the dimensional stability and thermal sensitivity of critical sub-assemblies such as bonded composite parts, bearings, hinges and latches, and 61
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JPL Publication 05-8 Technology Pla
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TECHNOLOGY PLAN TERRESTRIAL PLANET
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Recent Highlights Technical progres
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7.5.2 Precision Hexapod............
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Chapter 1 Figure 1-1. Artist's impr
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Chapter 1 interferometry, continues
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Chapter 1 Back end coronagraph opti
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Appendices Appendix F: Acronym List
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Appendices RWA SAO SBIR SIM SM SMFA