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COOLING SYSTEM 177<br />

ant or water may leak from behind the pump pulley. It is<br />

recommended that the pump be replaced as an assembly.<br />

Individual replacement parts are available.<br />

1. Drain the freshwater cooling system. Refer to Chapter<br />

Four.<br />

NOTE<br />

If pump pulley removal is not necessary,<br />

proceed to Step 3.<br />

2. Loosen, but do not remove, the pump pulley retaining<br />

bolts (A, Figure 29).<br />

3. Loosen the alternator adjusting and pivot bolts (B, Figure<br />

29). Swivel the alternator toward the engine and remove<br />

the drive belt from the pump pulley.<br />

4. Unscrew the pump pulley screws and remove the pulley.<br />

5. Unclamp and disconnect the hoses from the circulating<br />

pump and detach any hose brackets that interfere with access<br />

to the water pump bolts.<br />

NOTE<br />

Note the length ofthe pump retaining bolts<br />

during removal and, if necessary, mark<br />

them according to location.<br />

6. Remove the pump retaining bolts (Figure 30). Remove<br />

the pump and gasket. Discard the gasket.<br />

7. Clean all gasket residue from the pump and engine<br />

block mounting surfaces.<br />

8. Installation is the reverse of removal. Tighten the water<br />

pump fasteners to the tightening torque specified in<br />

Table 1. Adjust drive belts as described in Chapter Three.<br />

Fill the freshwater section of closed cooling systems with<br />

coolant. See Chapter Three. Start the engine and check for<br />

leaks.<br />

peller counterclockwise. Be certain all impeller blades are<br />

facing the same direction (Figure 27).<br />

24. Install the cover (1 8, Figure 28) and gasket.<br />

25. Install the six screws securing the pump cover to the<br />

body.<br />

FRESHWATER PUMP<br />

The freshwater circulating pump may warn of impending<br />

failure by making noise. If the seal is defective, cool-<br />

FRESHWATER COOLING SYSTEM<br />

MAINTENANCE<br />

Pressure Testing<br />

If the freshwater (closed) cooling system requires frequent<br />

topping off, it probably has a leak. Small leaks in a<br />

cooling system are not easy to locate; the hot coolant<br />

evaporates as fast as it leaks out, preventing the formation<br />

of tell-tale rusty or grayish-white stains.<br />

A pressure test of the freshwater section will usually<br />

help to pinpoint the source of the leak. The procedure is<br />

very similar to that used in pressure testing automotive

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