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GENERAL INFORMATION 21 Bearing Blocks Press arm Shaft Bearing Spacer k - 4 \ Press bed
22 CHAPTER ONE Shaft I and rewash the housing as required to remove all traces of oil and other chemical deposits. a. The housing must be heated to a temperature of approximately 212" F (100" C) in an oven or on a hot plate. Check to see that it is at the proper temperature by dropping tiny drops of water on the case; if they sizzle and evaporate immediately, the temperature is correct. Heat only one housing at a time. CA UTION Do not heat the housing with a torch (propane or acetylene)-never bring a flame into contact with the bearing or housing. The direct heat will destroy the case hardening of the bearing and will likely warp the housing. Shaft Socket Spacer Bearing Housing
Page 1 and 2: YANMAR DIESEL INBOARD SHOP MANUAL O
Page 3 and 4: Contents QUICKREFERENCEDATA .......
Page 5: CHAPTER EIGHT COOLINGSYIZM ........
Page 14 and 15: GENERAL INFORMATION 7 Common nut Se
Page 30 and 31: GENERAL INFORMATION 23 b. Remove th
Page 32 and 33: Chapter Two Troubleshooting Every i
Page 34 and 35: 2 8 CHAPTER TWO Ohmmeter Ohmmeter (
Page 36 and 37: 30 CHAPTER TWO CHARGING SYSTEM (TYP
Page 38: 32 CHAPTER TWO VOLTAGE OUTPUT TEST
Page 41 and 42: TROUBLESHOOTING 35 1. Loose pump dr
Page 43 and 44: TROUBLESHOOTING 37 LUBRICATION SYST
Page 45: TROUBLESHOOTING 39 LUBRICATION SYST
Page 48 and 49: Chapter Three Operation, Lubricatio
Page 51: OPERATION, LUBRICATION, MAINTENANCE
Page 56: 50 CHAPTER THREE I Intake port Alte
Page 60 and 61: 54 CHAPTER THREE Freshwater (Closed
Page 62 and 63: 56 CHAPTER THREE flush it down a dr
Page 65: OPERATION, LUBRICATION, MAINTENANCE
Page 68 and 69:
CHAPTER THREE Table 4 FRESHWATER (C
Page 72 and 73:
66 CHAPTER FOUR able containers and
Page 74 and 75:
Chapter Five Single-Cylinder Engine
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70 CHAPTER FIVE Fuel injector Open
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78 CHAPTER FIVE 5. Remove the valve
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80 CHAPTER FIVE 3. Remove the cylin
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82 CHAPTER FIVE Cylinder block 7 su
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98 CHAPTER FIVE Camshaft Valve lobe
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100 CHAPTER SIX Have the engine mod
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102 CHAPTER SIX VALVE COVER 3HM AND
Page 110 and 111:
104 CHAPTER SIX EXHAUST MANIFOLD WI
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106 CHAPTER SIX
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MULTICYLINDER ENGINES 109 CYLINDER
Page 117 and 118:
MULTICYLINDER ENGINES 111 Valve Rem
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MULTICYLINDER ENGINES 113 OIL PICKU
Page 121 and 122:
MULTICYLINDER ENGINES 115 Cyllnder
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MULTICYLINDER ENGINES 121 3. Thorou
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126 CHAPTER SIX d. Install a dial i
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132 CHAPTER SIX Bore 2GM 2GM20 Stro
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134 CHAPTER SIX Cylinder block warp
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136 CHAPTER SIX Piston ring side cl
Page 144 and 145:
Chapter Seven Fuel Injection and Go
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140 CHAPTER SEVEN Individual pumpin
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FUEL INJECTION AND GOVERNOR SYSTEMS
Page 161 and 162:
Page 163 and 164:
Page 166 and 167:
160 CHAPTER EIGHT SEAWATER COOLING
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162 CHAPTER EIGHT SEAWATER COOLING
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164 CHAPTER EIGHT CLOSED COOLING SY
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COOLING SYSTEM 167 1 Testing (Out o
Page 179 and 180:
COOLING SYSTEM 173 SEAWATER PUMP (1
Page 181 and 182:
COOLING SYSTEM 175 SEAWATER PUMP (2
Page 183:
COOLING SYSTEM 177 ant or water may
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180 CHAPTER EIGHT FRESHWATER EXHAUS
Page 188 and 189:
182 CHAPTER EIGHT Table 1 TIGHTENIN
Page 191 and 192:
ELECTRICAL SYSTEM 185 making or bre
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ELECTRICAL SYSTEM 187 NEEDS FULLY D
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ELECTRICAL SYSTEM 189 CHARGING SYST
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ELECTRICAL SYSTEM 193 STARTER MOTOR
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ELECTRICAL SYSTEM 197 3. To determi
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TRANSMISSION-KM SERIES 201 0 SHIFTE
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TRANSMISSION-KM SERIES 205 OUTPUT S
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TRANSMISSION-KM SERIES 207 Neutral
Page 215 and 216:
TRANSMISSION-KM SERIES 209 SHIFTER
Page 217 and 218:
TRANSMISSION-KM SERIES 211 Output s
Page 220 and 221:
214 CHAPTER TEN 1 Model Transmissio
Page 222 and 223:
Chapter Eleven Transmission-KBW Ser
Page 224 and 225:
218 CHAPTER ELEVEN
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220 CHAPTER ELEVEN Input shaft 1. C
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222 CHAPTER ELEVEN 16. Measure the
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224 CHAPTER ELEVEN 3. Push in the d
Page 233 and 234:
Index A ................. Alarm buz
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230 INDEX Tune-up cover battery ...
Page 238 and 239:
232 WIRING DIAGRAMS EARLY MODELS WI
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234 WIRING DIAGRAMS LATE MODELS WIT
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