Lightweight Concrete for High Strength - Expanded Shale & Clay

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Contract Research Task Order No. 97-22 GDOT Research Project No. 2004 Final Report: Lightweight Concrete for High Strength/High Performance Precast Prestressed Bridge Girders Prepared for Office of Materials and Research Georgia Department of Transportation by Lawrence F. Kahn, Kimberly E. Kurtis, James S. Lai, Karl F. Meyer, Mauricio Lopez, and Brandon Buchberg January 2004 (Revised November 2004) The contents of this report reflect the views of the authors who are responsible for the facts and accuracy of the data presented herein. The contents do not necessarily reflect the official views or policies of the Georgia Department of Transportation. This report does not constitute a standard, specification or regulation.
ACKNOWLEDGMENTS The research presented in this paper was sponsored by the Georgia Department of Transportation under Georgia DOT Task Order No. 97-22, Research Project No. 2004. During the course of this research project, the research team at Georgia Tech received valuable support and guidance from Georgia DOT professionals including Mr. Paul Liles, Mr. Myron Banks, Mr. Rick Deaver, Ms. Supriya Kamatkar, and Ms. Lyn Clements. Their support and guidance are greatly acknowledged. The opinions and conclusions expressed herein are those of the authors and do not represent the opinions, conclusions, policies, standards or specifications of the Georgia Department of Transportation or of the other sponsoring and cooperating organizations. For the laboratory phases of the research, Lafarge Cement, Boral Materials Technologies, and Grace Construction Products donated cement, flyash, and concrete admixtures, respectively. Carolina Stalite Company donated all expanded slate lightweight aggregate. Tindall Corporation constructed all prestressed girders. Georgia Tech students aided in concrete specimen and girder construction; they included Adam Slapkus, Maria Wilmhof, and Natalie Hodges. Messrs. Charles Freeman and Ken Harmon of the Carolina Stalite Company provided valuable advice. Also providing assistance were Mr. Joe Wolfe from Grace Construction Products, and Messrs. Corey Greika and Mark Zirbel of Tindall Corporation. The assistance and support from these individuals and organizations is greatly appreciated. ii
Page 1: School of Civil and Environmental E
Page 5 and 6: A statistical evaluation based on f
Page 7 and 8: 5.6 - Transfer Length 5-13 5.7 - Gi
Page 9 and 10: Report ACI 318- 99 AASHTO Standard
Page 11 and 12: Chapter 1. Introduction 1.1 Purpose
Page 13 and 14: Long term properties including pret
Page 15 and 16: ottom flange. Prestressing strands
Page 17 and 18: 12500 12000 Concrete Strength, fc'
Page 19 and 20: Chapter 3. Mix Designs, Field Evalu
Page 21 and 22: Variation of coarse-to-fine aggrega
Page 23 and 24: 3.2.1 Compressive Strength Figure 3
Page 25 and 26: Table 3.5 Chloride Permeability --
Page 27 and 28: 12,000 11,500 11,000 Compressive St
Page 29 and 30: 1,400 1,300 1,200 1,100 Experimenta
Page 31 and 32: strength (10L made in the laborator
Page 33 and 34: The 50% and 90% of the 620-day cree
Page 35 and 36: 700 600 10,000-psi Measured Shams &
Page 37 and 38: a Creep Coefficient 3.0 2.5 2.0 1.5
Page 39 and 40: Chapter 5. Behavior of AASHTO Type
Page 41 and 42: Portion of Girder Damaged During Te
Page 43 and 44: 2” End Cover (Typ both ends) 4 Sp
Page 45 and 46: 5.3 Instrumentation The surface of
Page 47 and 48: Figure 5.7 Installation of stirrups
Page 49 and 50: Table 5.3 Girder concrete propertie
Page 51 and 52: 120 100 80 Stress (ksi) 60 40 20 0
Page 53 and 54:
Table 5.5 -Transfer Length Results
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Figure 5.12 Typical flexural failur
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Since G2 girders had a higher concr
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V " pc cw− Pr ed = ft −Pr ed 1
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Test # Table 5.9 Predicted vs. Expe
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this research project, modification
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Chapter 6. Prestress Losses in HPLC
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losses in the 10,000-psi girders to
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Microstrains (in/inx10 -6 ) 0 500 1
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6.3 Conclusions Regarding Prestress
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7.3 Transfer Length An evaluation o
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Shrinkage after 620 days of drying
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More research is required to examin
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Appendix A. Background A.1 Introduc
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Raithby and Lydon described the use
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are normally recognized as being on
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aggregate must be saturated by pres
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A.7.2 Strength Ceiling Harmon discu
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compared to lower strength specimen
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A.8.8 Deatherage, Burdette and Chew
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3. Concrete compressive strength at
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findings were comments that the AAS
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including strand diameter, embedmen
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l d = l t + l fb = f si 3 d b + 1.5
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l d = l t + l fb ⎛ = ⎜ ⎝ f d
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Table A.1 Summary of Development Le
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strand release, the strand attempts
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Appendix B. Creep and Shrinkage B.1
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Changes in moisture migration: the
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t′: age of concrete at loading (d
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s: slump (in) γ ψ ⎧ 0.30 −1.4
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t: age of concrete (days) t 0 : age
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where ε sh ∞ ⎧ 510 µε for st
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left girder-end. The dimension L wa
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6” 85” 50” Segment of girder
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146” 89” 96” 137” Stirrups
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were added in a specific sequence f
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C.2.3 Formwork Removal, Detensionin
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Figure C.19 Mostafa Prestressing St
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Figure C.22 Ms. Lyn Clements (GDOT)
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If significant strand end slip over
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CSS at Level of Bottom Strands (µ
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Appendix D. Prestress Losses in HPL
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E ps : elastic modulus of prestress
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D.2.2. AASHTO-LRFD Refined Estimate
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∆f log(24 ⋅t) ⎛ f ⎜ ⎞ 55
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P i : initial prestressing force af
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References AASHTO (1996), Standard
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ASTM C 618, Standard Specification
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Guide for Structural Lightweight Ag
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Martin, L. D., Scott, N. L., “Dev
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Shahawy, M. A., Batchelor, B., “S
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Lightweight Concrete for High Strength - Expanded Shale & Clay

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