Lightweight Concrete for High Strength - Expanded Shale & Clay

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conservative. The AASHTO-LRFD lump sum method gave a good estimate of total losses and slightly underestimated total losses of 8,000-psi HPLC girders by 1.3%. Overall, the AASHTO- LRFD refined method may be used conservatively for predicting prestress losses in girders made of high performance lightweight concrete. 7-7
Appendix A. Background A.1 Introduction Much research has been published on lightweight concrete, however, only a small portion of it focuses on high-strength lightweight concrete used for pretensioned bridge girders. In most cases the research involved concrete with compressive strengths less than 7,500 psi. While this research is important and in most cases relevant, it does not verify current code provisions for use on high strength lightweight concretes (HSLC) commercially available today. The term high performance lightweight concrete (HPLC) is synonymous with HSLC. In addition, since the properties of lightweight aggregate (LWA) vary based on the raw material from which it is made and the production technique, a direct comparison is not always possible. This review provides information on both HSLC and normal weight concrete. Initially, the review covers terms and definitions related to lightweight concrete. The production of slate lightweight aggregate is described and a review of the use of HSLC in prestressed bridge applications is provided. Previously developed HSLC mix designs are described and comments about their production in a field environment are discussed. The development of equations to predict transfer length in normal weight concrete is reviewed and current research on transfer length is summarized. Information on shear relating to findings in this research is provided as well as a review of other ongoing research. The review culminates with a summary of the development of equations to predict prestressing strand development length as well as a review of other related research. A.2 Terms and Definitions Related to Lightweight Concrete The following terms are used throughout this appendix: Lightweight Aggregate (LWA) – Aggregate with a dry, loose unit weight of 70 lb/ft 3 or less. Lightweight Concrete (LWC) - A general term that includes “all-lightweight concrete” and “sand-lightweight concrete” defined below. All-Lightweight Concrete (ALWC) - Concrete containing all lightweight aggregate and does not exceed 115 lb/ft 3 . Sand-Lightweight Concrete (SLWC) - Lightweight concrete in which all the all of the fine aggregate consists of normal weight sand. A-1
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School of Civil and Environmental E
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ACKNOWLEDGMENTS The research presen
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A statistical evaluation based on f
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5.6 - Transfer Length 5-13 5.7 - Gi
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Report ACI 318- 99 AASHTO Standard
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Chapter 1. Introduction 1.1 Purpose
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Long term properties including pret
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ottom flange. Prestressing strands
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12500 12000 Concrete Strength, fc'
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Chapter 3. Mix Designs, Field Evalu
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Variation of coarse-to-fine aggrega
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3.2.1 Compressive Strength Figure 3
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Table 3.5 Chloride Permeability --
Page 27 and 28: 12,000 11,500 11,000 Compressive St
Page 29 and 30: 1,400 1,300 1,200 1,100 Experimenta
Page 31 and 32: strength (10L made in the laborator
Page 33 and 34: The 50% and 90% of the 620-day cree
Page 35 and 36: 700 600 10,000-psi Measured Shams &
Page 37 and 38: a Creep Coefficient 3.0 2.5 2.0 1.5
Page 39 and 40: Chapter 5. Behavior of AASHTO Type
Page 41 and 42: Portion of Girder Damaged During Te
Page 43 and 44: 2” End Cover (Typ both ends) 4 Sp
Page 45 and 46: 5.3 Instrumentation The surface of
Page 47 and 48: Figure 5.7 Installation of stirrups
Page 49 and 50: Table 5.3 Girder concrete propertie
Page 51 and 52: 120 100 80 Stress (ksi) 60 40 20 0
Page 53 and 54: Table 5.5 -Transfer Length Results
Page 55 and 56: Figure 5.12 Typical flexural failur
Page 57 and 58: Since G2 girders had a higher concr
Page 59 and 60: V " pc cw− Pr ed = ft −Pr ed 1
Page 61 and 62: Test # Table 5.9 Predicted vs. Expe
Page 63 and 64: this research project, modification
Page 65 and 66: Chapter 6. Prestress Losses in HPLC
Page 67 and 68: losses in the 10,000-psi girders to
Page 69 and 70: Microstrains (in/inx10 -6 ) 0 500 1
Page 71 and 72: 6.3 Conclusions Regarding Prestress
Page 73 and 74: 7.3 Transfer Length An evaluation o
Page 75 and 76: Shrinkage after 620 days of drying
Page 77: More research is required to examin
Page 81 and 82: Raithby and Lydon described the use
Page 83 and 84: are normally recognized as being on
Page 85 and 86: aggregate must be saturated by pres
Page 87 and 88: A.7.2 Strength Ceiling Harmon discu
Page 89 and 90: compared to lower strength specimen
Page 91 and 92: A.8.8 Deatherage, Burdette and Chew
Page 93 and 94: 3. Concrete compressive strength at
Page 95 and 96: findings were comments that the AAS
Page 97 and 98: including strand diameter, embedmen
Page 99 and 100: l d = l t + l fb = f si 3 d b + 1.5
Page 101 and 102: l d = l t + l fb ⎛ = ⎜ ⎝ f d
Page 103 and 104: Table A.1 Summary of Development Le
Page 105 and 106: strand release, the strand attempts
Page 107 and 108: Appendix B. Creep and Shrinkage B.1
Page 109 and 110: Changes in moisture migration: the
Page 111 and 112: t′: age of concrete at loading (d
Page 113 and 114: s: slump (in) γ ψ ⎧ 0.30 −1.4
Page 115 and 116: t: age of concrete (days) t 0 : age
Page 117 and 118: where ε sh ∞ ⎧ 510 µε for st
Page 119 and 120: left girder-end. The dimension L wa
Page 121 and 122: 6” 85” 50” Segment of girder
Page 123 and 124: 146” 89” 96” 137” Stirrups
Page 125 and 126: were added in a specific sequence f
Page 127 and 128: C.2.3 Formwork Removal, Detensionin
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Figure C.19 Mostafa Prestressing St
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Figure C.22 Ms. Lyn Clements (GDOT)
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If significant strand end slip over
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CSS at Level of Bottom Strands (µ
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Appendix D. Prestress Losses in HPL
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E ps : elastic modulus of prestress
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D.2.2. AASHTO-LRFD Refined Estimate
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∆f log(24 ⋅t) ⎛ f ⎜ ⎞ 55
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P i : initial prestressing force af
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References AASHTO (1996), Standard
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ASTM C 618, Standard Specification
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Guide for Structural Lightweight Ag
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Martin, L. D., Scott, N. L., “Dev
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Shahawy, M. A., Batchelor, B., “S
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Lightweight Concrete for High Strength - Expanded Shale & Clay

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