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Heavy Duty Balanced Opposed Compressors

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FOR MODELS: JG AND JGA<br />

SECTION 6 - TECHNICAL ASSISTANCE<br />

Recommended Maintenance Intervals<br />

Like all equipment, Ariel compressors do require maintenance. The frequency of maintenance<br />

is dictated by the environment in which the compressor is placed, the loads the user<br />

imposes on the compressor and the cleanliness of the gas.<br />

First and foremost on the preventative maintenance list is the completion and compliance<br />

with the Ariel Corporation Packagers Standard and Compressor Start Up Check List. All<br />

items must be adhered to, both before and after start up.<br />

The following is a guide only and, as stated above, may vary due to operating conditions.<br />

The time intervals start from the start up date of the unit. If your oil supplier's recommended<br />

oil service changes are more frequent than the Ariel recommendation, the supplier’s intervals<br />

should be followed. Regular oil analysis is recommended. If problems develop, the oil<br />

should be changed immediately and the cause of the problem determined and corrected.<br />

A log book should be kept with each unit. Every maintenance item can be recorded with<br />

exacting detail in order that records will be available for tracking maintenance cost per unit<br />

and for trouble-shooting.<br />

Operator logs should be reviewed by qualified personnel to determine trends in compressor<br />

performance and/or maintenance.<br />

Daily (see www.arielcorp.com for latest Recommended Maintenance Intervals, ER-8.2)<br />

1. Check frame oil pressure. It should be 50-60 PSIG (350-420 kPa) when at operating<br />

temperature. Compressor inlet oil temperature is 190°F (88°C) maximum.<br />

2. Check frame oil level. Oil should be visible at approximately mid-level in the<br />

sight glass when the compressor is running. If not, determine and correct the<br />

problem. Do not overfill. Check oil makeup tank for sufficient oil supply.<br />

3. Check lubricator block cycle movement indicator. Refer to information plate on<br />

top of lubricator box for correct cycle time. Very dirty or wet gas may require a<br />

more frequent cycle time than normal.<br />

4. Check primary and secondary packing vents for blowing. If blowing, determine<br />

cause and, if necessary, replace packing internal parts.<br />

5. Check and correct any gas leaks.<br />

6. Check and correct any oil leaks.<br />

7. Check operating pressure and temperatures. If not normal, determine cause of<br />

abnormality. It is recommended that a daily log of operating temperatures and<br />

pressure be kept for reference.<br />

8. Check shutdown set points.<br />

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