Heavy Duty Balanced Opposed Compressors
Heavy Duty Balanced Opposed Compressors
Heavy Duty Balanced Opposed Compressors
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FOR MODELS: JG AND JGA SECTION 6 - TECHNICAL ASSISTANCE<br />
Problem Possible Causes<br />
Noise in Cylinder<br />
Excessive Packing<br />
Leakage<br />
Loose piston.<br />
Piston hitting cylinder head end head or crank end head.<br />
Loose crosshead balance nut.<br />
Broken or leaking valve(s).<br />
Worn or broken piston rings or wear bands.<br />
Valve improperly seated or damaged seat gasket.<br />
Liquids in cylinder.<br />
Worn packing rings.<br />
Improper lube oil and or insufficient lube rate.<br />
Dirt in packing.<br />
Packing rings assembled incorrectly.<br />
Improper ring side or end gap clearance.<br />
Plugged packing vent system.<br />
Scored, tapered or out of round piston rod.<br />
Excessive piston rod run-out.<br />
Packing not seated or properly run in.<br />
Packing Over Heating Lubrication failure.<br />
Improper lube oil and/or insufficient lube rate.<br />
Worn packing rings.<br />
Dirt in packing.<br />
Improper ring side or end gap clearance.<br />
Scored, tapered or out of round piston rod.<br />
Excessive piston rod runout.<br />
Excessive Carbon on<br />
Valves<br />
Excessive lube oil.<br />
Improper lube oil.<br />
Oil carry-over from inlet system or previous stage.<br />
Broken or leaking valves causing high temperature.<br />
Excessive temperature due to high pressure ratio across cylinders.<br />
Relief Valve Popping Faulty relief valve.<br />
Leaking suction valves or rings on next higher stage.<br />
Obstruction, bind or valve closed in discharge line.<br />
High Discharge<br />
Temperature<br />
Frame Knocks<br />
Drive End of<br />
Crankshaft Oil Leak<br />
Excessive ratio across cylinder due to leaking inlet valves or rings on next<br />
higher stage.<br />
Fouled intercooler piping.<br />
Leaking discharge valves or piston rings.<br />
High inlet temperature.<br />
Improper lube oil and or lube rate.<br />
Loose crosshead pin or pin caps.<br />
Loose or worn main, crankpin or crosshead bearings.<br />
Low oil pressure.<br />
Cold oil.<br />
Incorrect oil.<br />
Knock is actually from cylinder end.<br />
Low fluid level in damper.<br />
Clogged vent or vent piping.<br />
Excessive cylinder packing leakage.<br />
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