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Heavy Duty Balanced Opposed Compressors

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FOR MODELS: JG AND JGA<br />

SECTION 2 - INSTALLATION<br />

General<br />

The installation of the compressor with the associated driver and piping must be done with<br />

care and precision. This section does not attempt to address all of the concerns that can<br />

arise during installation. This section addresses some of the more critical installation considerations<br />

and requirements.<br />

Procedure For Setting and Aligning<br />

The following points deserve special attention during the setting and alignment of the compressor:<br />

1. The skid design should:<br />

Transmit compressor and driver reaction forces to the foundation.<br />

Ensure that there is a proper mismatch between the shaking forces and the natural<br />

frequency of the skid.<br />

Have sufficient stiffness and strength so that the compressor can be mounted<br />

flat with no bending or twisting of the compressor frame, crosshead guides or<br />

cylinder. This can be accomplished by careful shimming or grouting.<br />

Have enough stiffness and mass to resist vibration induced by the maximum<br />

unbalanced couples as specified in the Ariel Application Data Book.<br />

2. The feet on the crosshead guides must be supported in a fashion that not only<br />

provides vertical support but also prevents horizontal movement perpendicular<br />

to the piston rod and capable of carrying the combined weight of the cylinders,<br />

bottles and piping.<br />

3. The compressor frame oil piping system and components are to be free of foreign<br />

matter including, but not limited to dirt, sand, rust, mill scale, metal chips,<br />

weld spatter, grease and paint. It is recommended that a commercial pipe cleaning<br />

service be used to clean the oil piping system. If that is not practical, proper<br />

cleaning procedures using cleaners, acids, and/or mechanical cleaning are to<br />

be used to meet the cleanliness requirements. Cleaning by-products are to be<br />

properly disposed; a disposal service is recommended. It is also recommended<br />

that all oil-piping systems be flushed using an electric or pneumatic driven pump<br />

and filtered clean production oil. All compressor frame cavities are thoroughly<br />

cleaned prior to assembly at the Ariel factory. Then each unit is put through a<br />

test run with a filtered closed lube loop.<br />

4. Compressor cylinders that have water-cooled packing are to be connected to<br />

water cooling unless prior approval is obtained from Ariel Field Service. Refer to<br />

“Water Cooled Compressor Rod Packing” on page 3-11.<br />

11/01 PAGE 2 - 1

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