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OS-C501

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Offshore Standard DNV-<strong>OS</strong>-<strong>C501</strong>, November 2013<br />

App.D Test methods for sandwich materials – Page 220<br />

D.1 General<br />

APPENDIX D TEST METHODS FOR SANDWICH MATERIALS<br />

D.1.1 Introduction<br />

D.1.1.1 This appendix describes recommended and preferred test methods for core materials alone and<br />

sandwich components (including the face/core adhesive joints and the faces). Other test methods than the ones<br />

described here may be used if they measure the same physical properties under the same conditions.<br />

D.1.1.2 If no standard tests exist and no test methods are suggested, tests shall be chosen that measure the<br />

desired properties with no or small side effects from specimen size and geometry. It shall be ensured that the<br />

test results are correct or conservative with respect to the way they are used in the design.<br />

D.1.1.3 The complete list of mechanical static properties (for core and adhesive materials) needed for<br />

structural analysis in this standard is shown in Sec.5 [2] 'static properties'.<br />

D.1.1.4 Guidelines for the testing of face materials alone are presented in App.C.<br />

D.1.1.5 Health and safety shall be considered when performing tests. This standard does not address these<br />

aspects and reference to applicable health and safety regulations shall be made.<br />

D.1.2 General testing information<br />

D.1.2.1 For anisotropic material, mechanical properties should be determined relative to the relevant direction<br />

of anisotropy.<br />

D.1.2.2 Tests should be carried at a loading rates corresponding to about 1% per minute, unless specified<br />

differently in the standard.<br />

D.1.2.3 For the preparation of test samples, curing conditions, surface treatment and application procedure<br />

shall be according to the specifications as described in Sec.5 [1].<br />

D.1.2.4 The evaluation of stress vs. strain curves is described in App.C, [C.3] for brittle, plastic and ductile<br />

materials.<br />

D.1.2.5 The use of strain gauges for the measurement of deformation in the core is difficult. Suitable adhesive<br />

should be used to bond strain gauges to the core in order to avoid stress concentrations.<br />

Guidance note:<br />

If strain gauges are bonded with epoxy resin, for example, stress concentration will arise due to the difference of<br />

between the adhesive stiffness and the (typically) low core stiffness. Alternatively, an extensometer could also be<br />

used.<br />

D.2 Core materials - static tests<br />

D.2.1 Tensile tests<br />

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D.2.1.1 The specimen dimensions should be sufficiently large to avoid end-effects.<br />

D.2.1.2 For anisotropic material, test should be carried on specimen having their long axis parallel and normal<br />

to the direction of anisotropy.<br />

D.2.1.3 The entire stress-strain curve should be recorded.<br />

D.2.1.4 The recommended test methods are ASTM D 1623-78(1995) for in-plane properties and ISO<br />

1926:1979 for through-thickness properties. Other test methods are also available: ASTM D 638-93, ISO/DIS<br />

1798, and ISO 527-2:1993.<br />

D.2.2 Compressive tests<br />

D.2.2.1 For anisotropic material, test should be carried on specimen having their long axis parallel and normal<br />

to the direction of anisotropy.<br />

D.2.2.2 The entire stress strain curve should be recorded.<br />

D.2.2.3 A typical schematic of a stress-strain curve for a material exhibiting crushing behaviour, like foam<br />

cores, is shown in Figure D-1. These materials have a compressive strength and a crushing strength (σ crush ).<br />

The elastic parameters are the same as for a brittle material see App.C [C.3].<br />

DET NORSKE VERITAS AS

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