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OS-C501

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Offshore Standard DNV-<strong>OS</strong>-<strong>C501</strong>, November 2013<br />

Sec.5 Materials – sandwich structures – Page 93<br />

8.2.3 Long-term test results shall be reported as mean regression curve, standard deviation with respect to time<br />

or cycles, number of test specimen, range of test time or number of cycles. Test points shall be spread out<br />

relatively evenly over the logarithmic test period. The characteristic values of long-term tests shall be<br />

calculated as described in Sec.4 [3.11].<br />

8.3 Selection of material qualification method<br />

8.3.1 The test results shall apply to the core and adhesive used in the component to be designed and built. Test<br />

results are only applicable if the test core and adhesive and the sandwich structures are similar enough that the<br />

test results are valid or conservative for the actual component.<br />

8.3.2 If a core material is the same as an already tested material no further testing is required. The same core<br />

material means:<br />

— same basic material type, e.g. balsa, honeycomb, PVC foam core<br />

— same core manufacturer, same trade name<br />

— no change with respect to cell structure, processing method, raw materials used.<br />

8.3.3 If a core material is similar to an already tested material qualification against a representative material<br />

may be carried out. Requirements for similarity are given in [8.6], requirements for representative data are<br />

given in [8.5].<br />

8.3.4 Direct measurements as described in [8.4] shall be carried out if [8.3.2] or [8.3.3] cannot be applied.<br />

8.3.5 Any change of adhesive requires re-qualification of the properties related to the adhesive performance<br />

as described in [8.6].<br />

8.4 Direct measurement<br />

8.4.1 The various properties of a composite may be measured directly for a particular material. Data will be<br />

valid for that particular material that was tested. The material shall be characterised as required in section [1.2].<br />

8.4.2 The test methods described in App.D should be preferred.<br />

8.5 Representative data<br />

8.5.1 If a sufficient number of direct measurements is available, data may be used to establish a set of<br />

representative data for a material property. To be considered representative, data should be based on at least 15<br />

measurements per property. Other materials can be compared against the representative data as described in<br />

[8.6].<br />

8.5.2 Representative data are most useful if they can be used for a fairly wide range of materials. This will also<br />

allow to pool data of different properties that were obtained from slightly different materials. Requirements for<br />

to the individual materials that can be put into one group of representative data are given in Table 5-10.<br />

Table 5-10 Requirements for individual material to be part of representative data<br />

Constituent core material(s):<br />

Generic core type (e.g. foam, honeycomb, balsa etc.)<br />

Core trade name<br />

Type of core (e.g. linear foam)<br />

Type/ characteristics of microstructure<br />

Core manufacturer<br />

Batch number<br />

Glass transition temperature<br />

Constituent adhesive material(s):<br />

Generic adhesive type (e.g. epoxy, polyester)<br />

Specific adhesive type trade name<br />

Specific adhesive type batch number<br />

Catalyst<br />

Accelerator<br />

Fillers (trade name and batch number)<br />

Additives (trade name and batch number)<br />

Requirements to group measurements from different sandwich<br />

cores<br />

Same for all tests<br />

Same for all tests<br />

Same for all tests<br />

Same for all tests<br />

Same for all tests<br />

Not relevant<br />

Lowest from all tests<br />

Same for all tests<br />

Same trade name*<br />

Not relevant<br />

Same trade name*<br />

Same trade name*<br />

Same trade name*<br />

Same trade name*<br />

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