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It.<br />
f<strong>org</strong>ing - Stamping - Heat Treating<br />
January, 1925<br />
S t a m p i n g P l a n t D e s i g n e d for S m a l l W o r k<br />
New Plant of the Acklin Stamping Company at Toledo, Ohio,<br />
Designed to Handle a Wide Variety of Small Work—<br />
T H E use of pressed metal parts is gaining momentum<br />
as the various engineers are beginning to<br />
recognize their many advantages. Absolute uniformity<br />
from piece to piece, lightness of weight, and<br />
the fact that such parts require little, if any, machining<br />
after they come from the press are only a few of the<br />
reasons why pressed metal is gaining in popularity.<br />
The facilities of many plants are inadequate to<br />
handle this class of work to meet present day competition,<br />
having been built some years ago and enlarged<br />
from time to time by an addition here and there. What<br />
advantages the original plant may have possessed<br />
have been lost by the numerous enlargements until<br />
it can no longer produce work at a profit. This is<br />
particularly true in a plant doing a jobbing business,<br />
where a great variety of work must be handled. Such<br />
a plant must be laid out with a view- to expediting<br />
orders received on short notice.<br />
The Acklin Stamping Company, Toledo, Ohio, recently<br />
moved into their new plant at Nebraska Avenue<br />
and the New York Central Railroad. The building<br />
is of modern fire proof construction, consisting of<br />
brick, steel and glass, 600 ft. in length by 150 ft. wide<br />
and located on a 16 acre site, which allows ample room<br />
for expansion. The building is divided into three bays,<br />
each 50 ft. in width, the center bay being served by a<br />
10-ton crane.<br />
The presses are lined up in comparatively small<br />
groups, with separate drives for each group, thereby<br />
removing the danger of departmental shut-down. The<br />
small and medium sized presses are located in the<br />
north bay; the heavy press equipment is located in<br />
the center bay where it is served to advantage by the<br />
crane. The heavy presses have individual drives, and<br />
are also equipped with stationary jib cranes attached<br />
to their frames to facilitate handling of large dies and<br />
bolster plates.<br />
In the south bay are also located the tumbling,<br />
grinding, annealing and welding rooms, so located as<br />
to reduce the trucking of parts in process to a minimum.<br />
These rooms are completely closed so as to<br />
eliminate noise, dust, and heat, from the rest of the<br />
plant. In the same bay is located the space for die<br />
storage, in which is kept the innumerable dies made<br />
for the customer's work.<br />
The balance of the south bay is taken up with a<br />
space provided for steel storage'and receiving. This<br />
end of the building is served with a side track running<br />
Ample Room Provided for Future Expansion<br />
the entire length, above which is a three-ton monorail<br />
for unloading coal and loading scrap, etc. Incoming<br />
steel is taken from the floor of the car direct into the<br />
steel storage space. Here are located shears of various<br />
sizes for cutting the stock to size from standard<br />
sheets on requisition from the press room. Considering<br />
the variety of work handled in a jobbing business,<br />
this is an important part of the service, for not all jobs<br />
are of sufficient size or nature to warrant the purchase<br />
of special sizes of strip steel. The raw material is<br />
delivered to the press room on lift trucks by means of<br />
a gasoline tractor.<br />
In the west end of the building is a section devoted<br />
entirely to the manufacture of pressed steel steering<br />
wheel spiders for automobile use. The equipment in<br />
this department consists of the proper sizes of presses<br />
so arranged as to eliminate the handling of parts to<br />
a minimum between operations. In addition there is<br />
the equipment for melting the alloys from which the<br />
hub of the spider is cast, as well as a motor driven<br />
turn table used in the casting operation. The special<br />
machining, tapping, etc., required for special designs<br />
is also handled in this department.<br />
On the east end are located the general offices, as<br />
well as 16,000 square feet for the die shop. Here is<br />
a variety of equipment which enables approximately<br />
60 die makers to turn out new production dies and<br />
tools, as well as to take care of maintenance on old<br />
production equipment.<br />
As the Acklin Stamping Company is practically engaged<br />
in a jobbing business, the new plant has an<br />
ideal layout for handling a wide variety of work. The<br />
arrangement also assists in expediting orders which<br />
are received on short notice. Among other parts produced<br />
are the majority of those required in automobile<br />
and truck construction, and many others for stove and<br />
furniture use, as well as electrical devices.<br />
In 1911, Grafton M. Acklin resigned as general<br />
manager of the Toledo Machine and Tool Company,<br />
selling out his interest in that concern. He founded<br />
the Acklin Stamping Company for the benefit of his<br />
two sons, James M. Acklin and W. Collord Acklin,<br />
who have been active in the management of the firm<br />
since that time. At a still later date a third son, Donald<br />
R. Ackhn, went into the firm.<br />
Associated in the firm with the Acklin brothers are<br />
Duane T. Anderson as chief engineer; F. Cyril Greenlull,<br />
production manager and Harold Jay as sales engineer.