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November, 1925<br />
herited, so that the piece is likely to be brittle and<br />
have a lowered resistance to shock. This is true no<br />
matter what the carbon content of the steel, although<br />
the effect is probably most pronounced in high carbon<br />
steels. Overheating must therefore be avoided.<br />
Underheating, that is, not heating completely<br />
through the critical range, is equally unsatisfactory,<br />
for in this case, the hardening constituent, carbide,<br />
or carbon, is not uniformly distributed and therefore<br />
cannot exert maximum hardening effect. If a hypoeutectoid<br />
steel in heated above Aj but not tip to As, and<br />
Fbrging-Stamping - Heat Treating<br />
FIG. 135a—Quenched at 1500 deg. F. Brinell 390.<br />
FIG. 135b.—Same, tempered at 800 deg. F. Yield stress, 68,-<br />
000; ultimate stress, 113,000; elongation, 19 per cent; reduction<br />
of area, 60 per cent; brinell, 230.<br />
quenched, the areas which were originally pearlitic,<br />
together with that portion of the surrounding ferrite<br />
which was taken into solid solution to form austenite,<br />
will be hardened, but the remaining ferrite will be<br />
unaffected. This is illustrated in accompanying series of<br />
photomicrographs, showing a piece of .30 per cent carbon<br />
steel which was first annealed, Fig. 132, and specimens<br />
of which were then heated to various temperatures<br />
from the A1 point to the A3 point and quenched.<br />
389<br />
Fig. 133a, representing the specimen quenched just<br />
above A1( is particularly interesting. The light gray<br />
areas are martensitic. These areas replace the original<br />
pearlite grains, which were changed into austenite<br />
containing .90 per cent carbon, on heating through<br />
Av Bordering these martensitic areas are dark<br />
patches of troostite. These represent the austenite<br />
whose carbon content was lower than .90 per cent,<br />
which was formed by the absorbtion of some of the<br />
ferrite by the areas which were originally pearlitic (or<br />
by diffusion of carbon from those areas into the adjacent<br />
ferrite). The remaining, white, areas are ferrite,<br />
which was unchanged by the treatment. The specimen<br />
shown in Fig. 134a, was heated nearly to the A3 point.<br />
The dark areas are troostite, or a martensite of lower<br />
carbon content than .90 per cent, since the carbon from<br />
the pearlite areas had greater opportunity to diffuse.<br />
Unaffected ferrite areas are smaller than in Fig. 133a.<br />
Fig. 135a shows the structure produced by heating<br />
through the critical range, and in which no free ferrite<br />
is visible. Figs. 133b, 134b, and 135b, show the structure<br />
produced by tempering the same specimens at 800<br />
deg. F.<br />
Eutectoid.<br />
A eutectoid steel evidently must be heated slightly<br />
above the Aj 2 3 point, and held long enough to permit<br />
the completion of the change from pearlite into austenite,<br />
and uniform diffusion of the carbon. To avoid<br />
grain growth, the temperature must not be higher nor<br />
held longer than necessary. The speed of cooling<br />
will depend upon the results desired. If great hardness<br />
is called for, as in metal cutting tools, water<br />
quenching, to produce a martensitic structure, will<br />
be required. For many purposes the more moderate<br />
hardness and greater toughness of a troostitic or sorbitic<br />
structure will suffice, and the work may be cooled<br />
by quenching in a milder medium, such as oil.<br />
Hyper-Eutectoid.<br />
For hyper-eutectoid steels, the problem is a little<br />
less simple. The treatment depends to some extent<br />
upon the original condition of the steel. If the steel<br />
has been fully annealed, its structure will consist of<br />
grains of pearlite, surrounded by a network of free<br />
cementite. (See Fig. 123.) On heating through the<br />
A: „ 3 point, the pearlite grains will be transformed<br />
into fine grained austenite, just as in a eutectoid steel,<br />
but the free cementite will remain practically unaffected.<br />
Quenching in this condition would transform<br />
the austenitic areas into areas of martensite,<br />
troostite or sorbite, but these areas would still be<br />
surrounded by the original cementite net-work. Such<br />
steel would be hard, but the network of cementite<br />
would render it brittle. It would, in fact, be likely<br />
to crack in quenching.<br />
On the other hand, heating the piece to a temperature<br />
above the Acm point, so as to absorb all of the<br />
cementite, would cause coarsening of the austenite<br />
grains, and this steel, if quenched, would therefore<br />
also be brittle and inferior. A double treatment avoids<br />
both of these difficulties. The steel is first heated<br />
above Acm, held long enough to absorb and diffuse<br />
the excess cementite and then cooled at a moderate<br />
speed, as by air cooling, if the piece is small, or<br />
quenching in hot water or oil, if large, so as to avoid<br />
danger of cracking. This moderately rapid cooling<br />
prevents the cementite from gathering into large particles,<br />
or separating at the grain boundaries, and re-