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European Bio-Energy Projects

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ANDI-POWER<br />

CIFRU<br />

Objectives<br />

This project aims to demonstrate an<br />

efficient and viable solution for the<br />

management of residues from small and<br />

medium-size citrus juice industries.<br />

The developed methodology is based on<br />

the anaerobic digestion of this biomass<br />

stream and succeeds not only in the<br />

adequate management of this waste<br />

stream but also provides an excellent<br />

investment plan generating a significant<br />

energy amount from renewable<br />

(=sustainable) sources.<br />

<strong>Energy</strong> utilisation<br />

of citrus fruit residues<br />

Challenges<br />

The management of the Solid Waste stream<br />

resulting from the Citrus Fruit Juicing Process<br />

is considered the major problem of the juicing<br />

industries.<br />

Uncontrollable disposal induces odours, insect<br />

reproduction and pollution on surface and in<br />

underground water. On the other hand, sanitary<br />

landfilling generates leakages of high <strong>Bio</strong>logical<br />

Oxygen Demand value (BOD=120.000 mg/l)<br />

which it is impossible to treat conventionally.<br />

The most common way of disposing citrus fruit<br />

residue safely is by processing it to produce<br />

animal food. The main disadvantage of this<br />

method is the consumption of huge amounts of<br />

energy but also the amount of leakage is a<br />

problem as it is difficult to treat it conventionally<br />

due to the high concentration.<br />

<strong>Energy</strong> production by citrus fruit residue<br />

provides an alternative solution that will greatly<br />

contribute to the solution of the juicing factories’<br />

solid wastes disposal problem.<br />

The major advantages of the proposed method<br />

are the following:<br />

- Complete elimination of the juicing factories’<br />

solid wastes,<br />

- Utilisation of the energy content of the citrus<br />

residue,<br />

- <strong>Energy</strong> production from Renewable,<br />

- <strong>Energy</strong> Sources.<br />

24<br />

The citrus fruit residue is fed to the energy<br />

production power plant where, through their<br />

anaerobic digestion and under very strictly<br />

controlled conditions, biogas is produced. The<br />

methane content of this biogas is high enough<br />

so that when it is fed to gas engines thermal and<br />

electric energy is produced. The sludge that<br />

comes from the anaerobic digestion of citrus fruit<br />

residue is treated in a special way and leads to<br />

the production of fertiliser (compost) with a high<br />

purity and considerable sustenance for the soil.<br />

Project structure<br />

The project implementation strategy is based on<br />

a team of excellence and relies on a multidisciplinary<br />

approach in order to execute a logical<br />

and performance-guided sequence of work<br />

packages for the successful completion of the<br />

project. The aim is to demonstrate a full-scale<br />

anaerobic digestion plant fed with citrus fruit<br />

residue producing renewable energy. The scope<br />

of the project is to design, manufacture, install,<br />

commission, operate, optimise and monitor<br />

the citrus rejects anaerobic digestion plant for<br />

the supply of 2 MWe to the public grid and<br />

8000 tons/a steam to industrial applications.<br />

The innovative process has been designed to<br />

process citrus residue to biomass suitable for<br />

continuous anaerobic digestion and power<br />

generation, an approach that can find numerous<br />

applications in equivalent industries in Greece<br />

and the EU. The consortium will be led by<br />

ENVITEC, the most experienced company in

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