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Weber 32/36DGV verses the Weber 38DGES

Weber 32/36DGV verses the Weber 38DGES

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yodta<br />

(pooh bah)<br />

Tue Apr 19 2005<br />

01:10 AM<br />

Sarge<br />

(carpal tunnel)<br />

Tue Apr 19 2005<br />

03:24 AM<br />

yodta<br />

(pooh bah)<br />

Tue Apr 19 2005<br />

01:39 PM<br />

Re: <strong>Weber</strong> <strong>32</strong>/<strong>36DGV</strong> <strong>verses</strong> <strong>the</strong> <strong>Weber</strong> <strong>38DGES</strong><br />

I went back out a little while ago to mess around some more. I couldn't get it to idle at all with <strong>the</strong> throttle plates closed all <strong>the</strong><br />

way. had me scratchin' my head.<br />

anyway, now here's what's really puzzling me.<br />

if I set <strong>the</strong> mixture screw with <strong>the</strong> throttle plates closed, and <strong>the</strong>n I reset <strong>the</strong> idle to something usable, it runs like crap unless I<br />

open <strong>the</strong> mixture screw more to stabilize it. what good is that?<br />

anyway, with <strong>the</strong> idle speed screw in just to keep <strong>the</strong> engine running at 400rpm, ever so slightly engaged throttle, I decided to try<br />

changing <strong>the</strong> main jet to see if I could get rid of <strong>the</strong> stumble as I increased <strong>the</strong> throttle to 2000rpm. with <strong>the</strong> screw set at 400rpm, I<br />

went to a 150/180 main/air combo, and it still ran crappy up to 1200rpm before clearing up. thinking I went <strong>the</strong> wrong way with it, I<br />

went to a 130/155 main/air combo, and it still did it and seemed to be worse.<br />

at this point I was thinking I missed something and started thinking about <strong>the</strong> mixture screw and noticed that when I opened it up<br />

a little more, <strong>the</strong> bottom end was much smoo<strong>the</strong>r.<br />

anyway, I took it for a ride. it's nice, but pretty much <strong>the</strong> same as it ever was so I don't think I did this right, though I do notice that<br />

<strong>the</strong> A/F meter is more responsive now. it goes lean on cruise, and responds to slightly richer than stoich on throttle off of cruise.<br />

anyway, I'm surprised at <strong>the</strong> way it runs with this jetting:<br />

60/65<br />

130/140<br />

155/180<br />

Re: <strong>Weber</strong> <strong>32</strong>/<strong>36DGV</strong> <strong>verses</strong> <strong>the</strong> <strong>Weber</strong> <strong>38DGES</strong><br />

Ok, let's do some analysis here . The jetting and idling tests show two things. One, main jet sizes are very, very close. Not sure<br />

which F tubes you have installed at this point but for now we'll ignore that and explain what you are arriving at.<br />

Main jets do two things: provide just enough for reasonable power at cruise without a large enough load to activate <strong>the</strong> power<br />

valve. Two, <strong>the</strong> size should show just at <strong>the</strong> lean edge to provide fuel economy without sacrificing driveability. You seem to be<br />

right on <strong>the</strong> edge of it here. At this point, you adjust <strong>the</strong> air jet size to bring response and proper mix to <strong>the</strong> upper end of that<br />

throat. If you have to constantly readjust <strong>the</strong> idle mix screw to keep <strong>the</strong> idle running correctly AND have a flat area during <strong>the</strong><br />

speed test <strong>the</strong>n <strong>the</strong> size must be increased. Under a load that test will verify <strong>the</strong> idle jet is too small for sure. Throttle response<br />

just off idle is probably slow a bit or may even show a flat area . It should take very little throttle to get <strong>the</strong> truck moving and<br />

actually be a bit touchy to pedal input. One thing to be cautious about is <strong>the</strong> cruise, if you are driving with very little throttle input<br />

and <strong>the</strong> meter is showing lean <strong>the</strong>re is a chance you are low enough on <strong>the</strong> throttle to be running partly on <strong>the</strong> transition. This is<br />

why <strong>the</strong> primary idle jet is so important , it is to keep from overcompensating <strong>the</strong> main to make up for a lack of fuel when <strong>the</strong> main<br />

is not FULLY operational. Throttle position determines which circuits are active, <strong>the</strong> overlap between <strong>the</strong>m is <strong>the</strong> spot that has to<br />

be tuned <strong>the</strong> most.<br />

This is <strong>the</strong> whole balancing act here. Too small an idle jet results in too large a main jet, and vice-versa. You also have to take<br />

into consideration how <strong>the</strong> air jet is affecting <strong>the</strong> main at lower throttle openings. With certain emulsion tubes like <strong>the</strong> F50 <strong>the</strong> low<br />

end of <strong>the</strong> main circuit is affected quite a bit . F6's and such are not and will exhibit totally different low end properties. Throttle<br />

position must always be considered when trying to tune out problem areas , <strong>the</strong> far<strong>the</strong>r <strong>the</strong> opening <strong>the</strong> less <strong>the</strong> transition is<br />

active, even at low rpm's. Fea<strong>the</strong>ring <strong>the</strong> throttle lightly will show <strong>the</strong> problem areas, fast throttle will verify correct tuning overall<br />

but not give good driveability . Also, when you get this close you almost need to move only one step and one jet at a time. Drive it<br />

to work and back home, <strong>the</strong>n do your changes and note results <strong>the</strong> next day. Constant jet changes confuses <strong>the</strong> mind and after<br />

awhile you really get lost easily. I do it myself when I'm in a hurry. Also, all vacuum connections and timing advance have to be<br />

hooked up when tuning o<strong>the</strong>rwise settings will be wrong.<br />

The final post's jetting is close , I'd try this :<br />

60 idle<br />

135 main<br />

160 air<br />

Watch out for that spot where <strong>the</strong> main leans out too much at cruise. You not only risk burning valves but lose power and fuel<br />

mileage running it too lean . It should be just about dead center on <strong>the</strong> meter so <strong>the</strong> power valve can do it's job when <strong>the</strong> engine<br />

feels a load. Slight inclines shouldn't need more throttle input or very little to easily overcome <strong>the</strong> load.<br />

Don't worry about <strong>the</strong> secondary for now, just make sure it's not leaning out when you do have to use it . The primary has to be<br />

tuned first and seperately since <strong>the</strong> secondary is an ADDITION , even with that dual runner manifold. Driveability is <strong>the</strong> whole key<br />

here , response should be smooth and crisp at almost all times, even when loading <strong>the</strong> motor below it's pull ranges. Got a<br />

migraine yet? LOL>..<br />

Sarge<br />

Re: <strong>Weber</strong> <strong>32</strong>/<strong>36DGV</strong> <strong>verses</strong> <strong>the</strong> <strong>Weber</strong> <strong>38DGES</strong><br />

okay. I need to order a few more jets. my airs go from 155 to 165.<br />

I have <strong>the</strong> F6 in <strong>the</strong> primary & <strong>the</strong> F50 in <strong>the</strong> secondary.<br />

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