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Program Book - Master Brewers Association of the Americas

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P-147<br />

An innovative regenerable filtration aid—The future <strong>of</strong><br />

diatomaceous earth-free filtration<br />

UWE SCHNELL (1), Jürg Zuber (2)<br />

(1) BASF Corporation, Florham Park, NJ; (2) FILTROX AG, St.<br />

Gallen, Switzerland<br />

Diatomaceous earth (DE) is a natural filtration aid used during<br />

<strong>the</strong> beer filtration process for decades. The current consumption<br />

<strong>of</strong> DE worldwide by <strong>the</strong> brewing industry is more than 180,000<br />

tons. Disposal costs for used DE are an increasing part <strong>of</strong> total<br />

filtration costs, and so brewers are commonly interested in finding<br />

more economical methods. Crosspure® is a syn<strong>the</strong>tic polymer<br />

for optimal filtration and stabilization in general. It is intended<br />

to use as a regenerable replacement <strong>of</strong> DE which is additionally<br />

capable to removing tannoids, flavanoids and o<strong>the</strong>r haze forming<br />

polyphenols from beer. Just like PVPP, Crosspure® can be<br />

regenerated in a combined regeneration and filtration system—a<br />

closed system comprising a dosing vessel, filter unit and CIP system.<br />

The whole process was developed on a candle filter from FILTROX<br />

AG. The losses arising from continuous dosage and <strong>the</strong> resulting<br />

regeneration process are below 1.0%. In contrast to powder-free<br />

filtration technology, which implicates a fundamental Capex,<br />

Crosspure® can be used in existing, slightly modified DE filter<br />

lines. In general, this new filtration aid has significant benefits in<br />

comparison with existing conventional products, primarily because<br />

it is regenerable, easy to use, synergistically balanced and last but<br />

not least environment friendly.<br />

Uwe Schnell studied at <strong>the</strong> University <strong>of</strong> Applied Sciences<br />

Geisenheim, Germany, majoring in beverage technology and<br />

viniculture. He completed his studies in December 2006 at <strong>the</strong><br />

Rotterdam School <strong>of</strong> Management, Erasmus University, Ne<strong>the</strong>rlands,<br />

with a MBA in strategic management. He worked for eight years<br />

in management and director positions in <strong>the</strong> beverage industry in<br />

Germany, Hungary, and India and had key account responsibilities<br />

for companies such as PepsiCo, Danone, Nestle, Glaxo SmithKline,<br />

and large German customers. His work experience ranges from <strong>the</strong><br />

production process to product development and sales and marketing.<br />

He joined BASF Corporation in April 2007 as manager, new business<br />

development, nutrition ingredients.<br />

138<br />

P-148<br />

Precoat filtration with regenerable filter aid<br />

JUERG ZUBER (1), Helmut Meffert (2)<br />

(1) FILTROX AG, St. Gallen, Switzerland; (2) BASF AG,<br />

Ludwigshafen, Germany<br />

Precoat filtration still is <strong>the</strong> state-<strong>of</strong>-<strong>the</strong>-art filtration technology<br />

for beer, with thousands <strong>of</strong> filter lines in operation around <strong>the</strong><br />

world. Despite discussions about health risks and disposal costs,<br />

DE (diatomaceous earth) is <strong>the</strong> state-<strong>of</strong>-<strong>the</strong>-art filter aid for precoat<br />

filtration. For at least 15 years experts in <strong>the</strong> brewing industry have<br />

been looking for filter aids, which could replace DE, so far without<br />

success. Over <strong>the</strong> last years BASF has developed a new, regenerable<br />

filter aid called Crosspure, which was thoroughly tested on an<br />

industrial scale FILTROX candle filter. For <strong>the</strong> first time <strong>the</strong>re is now<br />

a technically and commercially attractive alternative to DE available,<br />

which can be used to replace DE.<br />

Juerg Zuber completed his studies at <strong>the</strong> Federal Institute <strong>of</strong><br />

Technology (ETH) in Zurich, Switzerland. with a M.S. degree in<br />

process engineering in 1977. He <strong>the</strong>n joined Buhler AG, where he<br />

worked for more than 20 years in a variety <strong>of</strong> R&D and management<br />

positions for <strong>the</strong> food industry. In 2000 he joined FILTROX AG and<br />

is currently CTO and responsible for <strong>the</strong> North American market.

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