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Program Book - Master Brewers Association of the Americas

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I-9<br />

The rules <strong>of</strong> <strong>the</strong> game<br />

DAVID RYDER (1)<br />

(1) Miller Brewing Co., Milwaukee, WI<br />

Today’s emphasis on being a cost-effective producer <strong>of</strong> quality<br />

malt beverages implies driving step-change, as well as continuous<br />

improvement by key performance indicators (KPIs) across <strong>the</strong><br />

supply chain. This necessary drive must not be at <strong>the</strong> exclusion <strong>of</strong><br />

<strong>the</strong> development <strong>of</strong> sound problem-solving and interpretive skills in<br />

tomorrow’s brewers who ultimately contribute to “right-<strong>the</strong>-firsttime”,<br />

higher quality and an improved cost base. At an extreme,<br />

modern-day brewing operations currently risk gaps in <strong>the</strong> multi-skill<br />

and inter-related skill sets necessary to foster and achieve excellence.<br />

As an outcome, brewing personnel insufficiently trained to achieve<br />

demanded organic growth might well result. This text examines how<br />

changes in <strong>the</strong> “rules <strong>of</strong> <strong>the</strong> game” demand a re-focus on technical<br />

education in brewing and how alternative options by educational<br />

providers <strong>of</strong>fer solutions with ei<strong>the</strong>r face-to-face, distance learning<br />

or blended learning formats.<br />

David Ryder is vice president <strong>of</strong> brewing, research, and quality<br />

assurance for <strong>the</strong> Miller Brewing Company. David began his brewing<br />

career in England at Associated British Maltsters. He <strong>the</strong>n joined <strong>the</strong><br />

South African Breweries beer division and was later named director<br />

<strong>of</strong> research and development for brewing and malting concerns<br />

at Delta Corporation, Ltd. He was subsequently an international<br />

technical consultant with Artois Breweries S.A. in Belgium. Prior to<br />

joining Miller Brewing Company, he was vice president, technical<br />

services at J.E. Siebel Sons’ Co. Inc. in Chicago and director <strong>of</strong><br />

education <strong>of</strong> <strong>the</strong> Siebel Institute. He joined Miller Brewing Company<br />

in 1992. David is <strong>the</strong> current president <strong>of</strong> <strong>the</strong> Institute <strong>of</strong> Brewing<br />

& Distilling and past president <strong>of</strong> <strong>the</strong> American Society <strong>of</strong> Brewing<br />

Chemists. He is also a member <strong>of</strong> <strong>the</strong> <strong>Master</strong> <strong>Brewers</strong> <strong>Association</strong><br />

<strong>of</strong> <strong>the</strong> <strong>Americas</strong> and <strong>the</strong> Brewing Science Group <strong>of</strong> <strong>the</strong> European<br />

Brewery Convention, where he was past chair <strong>of</strong> <strong>the</strong> Sub-group for<br />

Studying Emerging Fermentation Systems. David has published<br />

widely in <strong>the</strong> brewing literature.<br />

BCOJ Symposium: Japanese Advanced Technology<br />

I-10<br />

Newest, breakthrough technologies on malt processing for<br />

improvement <strong>of</strong> beer quality<br />

NORIHIKO KAGEYAMA (1)<br />

(1) Suntory Ltd., Osaka, Japan<br />

It is known that ingredients derived from malt have a large<br />

influence on beer quality. In order to improve malt quality, many<br />

studies on barley breeding, malting, and so on, have been carried<br />

out for many years. Among <strong>the</strong>se various methodologies for <strong>the</strong><br />

improvement <strong>of</strong> malt quality, development <strong>of</strong> technologies for<br />

malt processing would be <strong>the</strong> most effective way from <strong>the</strong> point<br />

<strong>of</strong> view that <strong>the</strong> quality <strong>of</strong> malt could be flexibly, boldly and<br />

drastically changed. In malt processing <strong>the</strong> life cycle <strong>of</strong> <strong>the</strong> barley,<br />

such as breeding and germination, doesn’t have to be taken into<br />

consideration. Additionally, we can adjust <strong>the</strong> quantity to treat for<br />

use. Therefore, we have tried to develop technologies for producing<br />

processed malt that boldly improve <strong>the</strong> quality <strong>of</strong> <strong>the</strong> malt. In this<br />

session, new technologies for malt processing that improve malt<br />

quality, including malt fractionation technology and technology<br />

for treatment with sub-critical H 2 O, will be reviewed. The malt<br />

fractionation technology is based on <strong>the</strong> idea that <strong>the</strong> malt kernel<br />

consists <strong>of</strong> several parts, and major substances that are contained<br />

in each part are different. It becomes possible to manipulate <strong>the</strong><br />

composition <strong>of</strong> <strong>the</strong> malt ingredients and to improve beer taste,<br />

for example control <strong>of</strong> astringency, using our malt fractionation<br />

technology. As well as creating various flavors in beer through <strong>the</strong><br />

arrangement <strong>of</strong> <strong>the</strong> constituent <strong>of</strong> various types <strong>of</strong> malt ingredients,<br />

it is possible to improve beer quality characteristics such as flavor<br />

stability. The concept <strong>of</strong> <strong>the</strong> technology for treatment with subcritical<br />

H 2 O is <strong>the</strong> generation <strong>of</strong> preferable ingredients from<br />

malt to improve beer quality. Not only an effective use <strong>of</strong> malt<br />

ingredients, but also an enhancement <strong>of</strong> preferable ingredients by<br />

malt processing would be necessary to dramatically improve malt<br />

quality. It has been found that malt tissue is hydrolyzed by hydrogen<br />

ions derived from <strong>the</strong> H 2 O molecule under high pressure and<br />

high temperature without acids or catalysts. Using this treatment,<br />

several kinds <strong>of</strong> flavor and aromatic compounds are efficiently<br />

generated in a few minutes. Topics concerning <strong>the</strong> development <strong>of</strong><br />

<strong>the</strong> newest, breakthrough technologies for malt processing and <strong>the</strong><br />

improvement <strong>of</strong> beer quality will be discussed.<br />

Norihiko Kageyama received his M.S. degree in chemistry from<br />

Osaka University in 1998. He joined <strong>the</strong> Institute for Fundamental<br />

Research, Suntory Ltd. in 1998 as a chemist for researching natural<br />

products. Prior to developing brewing technologies, he developed<br />

material processing technologies mainly based on subcritical fluid<br />

technology for new food or beer products. He was also actively<br />

involved with studies on identification <strong>of</strong> malt astringent substances<br />

and development <strong>of</strong> malt fractionation technology. He was a winner<br />

<strong>of</strong> <strong>the</strong> JB Award in 2000 for his article published in <strong>the</strong> Journal <strong>of</strong><br />

Biochemistry. He received <strong>the</strong> SCEJ Technology Award from The<br />

Society <strong>of</strong> Chemical Engineers, Japan, for his contribution on <strong>the</strong><br />

development <strong>of</strong> subcritical fluid technology in 2005.<br />

51

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