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Nanotechnology-Enabled Sensors

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4.9 Nanolithography and Nano-Patterning 187<br />

very old. Photolithography has been used in microtechnology for more<br />

than 50 years. However, when we wish to position atoms or molecules<br />

precisely on surfaces many problems can occur. Many of such problems<br />

are due to the quantum nature of atoms and physical phenomena occurring<br />

at nanoscale dimensions. In this section we introduce some of the most<br />

widely utilized nano-patterning techniques.<br />

4.9.1 Photolithography<br />

This is a process that is extensively employed throughout the semiconductor<br />

industry to transfer a pattern from a photomask onto a substrate’s<br />

surface. Photolithography coupled with the etching process (Fig. 4.42) involves<br />

the combination of the following steps which are described below:<br />

1. Thin film deposition: The thin film material to be patterned is first deposited<br />

onto substrate. Any of the previously mentioned deposition<br />

techniques can be used.<br />

2. Application of photoresist: A thin film of photoresist is deposited on<br />

the surface by spin-coating.<br />

3. Soft-baking: the substrate is heated in an oven to evaporate the photoresist’s<br />

solvent, solidifying and curing it.<br />

4. Exposure: upon exposure to light (generally UV), the photoresist undergoes<br />

a chemical reaction. Depending on the photoresist’s chemical<br />

composition, it can react in two different ways when the light impinges<br />

on it. A positive photoresist, is polymerized where it is exposed<br />

to light, however, the opposite is true for negative photoresist.<br />

5. Developing: after exposure, the sample is soaked in a developer solution<br />

which removes the un-polymerized portion of the photoresist.<br />

This leaves a copy of the photomask’s pattern on the surface.<br />

6. Etching: the uncovered surface is etched. This typically involves immersion<br />

in a solution which dissolves the deposited thin film whilst<br />

not having any effect on the polymerized photoresist.<br />

There is another type of lithography that utilizes the lift-off process (Fig.<br />

4.42). In the lift-off process, a pattern is first defined on a substrate with<br />

standard photolithographic technique. Then a film is deposited over the<br />

substrate, covering the patterned photoresist and areas in which the photoresist<br />

has been cleared. During the actual lifting-off, the photoresist under<br />

the film is removed with a photoresist solvent taking the film with it. This

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