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Nanotechnology-Enabled Sensors

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6.3 Gas Sensing with Nanostructured Thin Films 323<br />

Transition layer<br />

Substrate<br />

Textured layer<br />

Fig. 6.25 Simplified cross section of a metal oxide film containing a transition<br />

layer.<br />

A large number of substrates can be employed for the deposition of gas<br />

sensitive metal oxide films. These include: various dielectric polycrystalline<br />

Al2O3-based substrates; Al2O3 single crystals with specific crystallographic<br />

orientation; SiO2 deposited on Si substrate; MgO substrate; SiC<br />

substrate; glass ceramics; etc.<br />

The structure of nanocrystals can greatly depend on the substrate’s material<br />

and lattice structure. An example of ZnO thin films deposited on four<br />

different substrates and consequently taking different forms is shown in<br />

Chap. 2 in the sputtering deposition method section.<br />

The substrate can also have a significant influence on the mechanical<br />

structure of the deposited thin films. Metal oxide thin films can be mechanically<br />

strained by the substrate. 39 By selecting substrates with a favourable<br />

lattice parameters and thermal expansion coefficients, it is also<br />

possible to minimize the mechanical strain. 28<br />

6.3.6 Metal Oxides Modification by Additives<br />

Mixing metal oxides with metals that function as catalysts, the use of<br />

binary compounds and complex multi-component materials, as well as<br />

doping, are among the most common methods utilized to enhance or tailor<br />

the gas sensing performance of metal oxide thin films. 28,44-52 These changes<br />

can be introduced to the base oxide matrix during the deposition process or

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