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virtualization of design and production a thesis - Bilkent University

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so that different covers generate different outlooks on the ceiling. The<br />

interchangeable outer parts add a customizable attribute to the <strong>design</strong>.<br />

Originally, ZER Company has extensive experience on a different branch <strong>of</strong><br />

lighting which is the lightbars for police <strong>and</strong> ambulances. When the general<br />

manager decided to start an architectural lighting project besides the <strong>production</strong><br />

<strong>of</strong> lightbars, the first thing that he had to do was to employ industrial <strong>design</strong>ers<br />

<strong>and</strong> provide high performance computers for them. After some serious marketing<br />

research, the <strong>design</strong> <strong>of</strong> a spotlight has been chosen as the initial project.<br />

However, the thing that the company lacks is enough efficiency in the <strong>production</strong><br />

line since it is a company that leads a batch type <strong>production</strong> rather than mass<br />

<strong>production</strong>. These limitations in the <strong>production</strong> line would possibly affect the<br />

<strong>production</strong> <strong>of</strong> lighting project but somehow these limitations were neglected in<br />

the first h<strong>and</strong>. The main concentration was on the development <strong>of</strong> the project.<br />

All <strong>of</strong> the concept generation <strong>and</strong> engineering <strong>of</strong> the <strong>design</strong> were developed via<br />

3D modeling s<strong>of</strong>tware with all its complicated details <strong>and</strong> analysis calculations.<br />

Obviously, engineering assistance was received for material selection <strong>and</strong><br />

structure analysis. At some certain stages, rapid prototyping technology was<br />

integrated to the process so that the structure, assembly <strong>and</strong> the form <strong>of</strong> the<br />

product can be tested. The data stored for the virtual model is converted to<br />

another format that the rapid prototype machine can encode so that virtual model<br />

is transformed to an actual model without any complementary application. The<br />

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