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CHEMICAL VAPOR DEPOSITION OF THIN FILM MATERIALS FOR ...

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simply evacuating with vacuum pump, substrate exposure to the gas phase oxidant or reductant<br />

chemicals, and the last step of purging the deposition chamber with inert gas. A schematic<br />

diagram of steps for a typical ALD cycle is showed in Fig.2.<br />

Fig. 2. A typical ALD cycle with oxidation reaction.<br />

As shown in Fig.2, the first step in an ALD repeating cycle is adsorption of a gas phase<br />

metal containing precursors onto a substrate surface. To satisfy the criteria of self-terminating<br />

adsorption, chemisorption, which has much higher bonding energy to the substrate surface than<br />

physisorption, is necessary. For a chemisorption process, usually new chemical bonds between<br />

the precursor molecule and substrate surface will form and simultaneously certain volatile<br />

reaction products will be generated which will be purged and pumped out of the deposition<br />

chamber in the following step. In addition, the thermal stability of the adsorbed species has to be<br />

high enough to eliminate surface decomposition or intra reaction of the precursor itself, which<br />

will also induce non self-terminating behavior. The next step is purging/evacuating the<br />

deposition chamber, which should sweep out most of the residual gas phase and surface<br />

physisorbed reactive species generated by the previous step. After purging/evacuating, the risk of<br />

gas phase reaction/nucleation by introducing the oxidant/reducer chemicals into the chamber is<br />

minimized. Also, the substrate surface is covered uniformly with chemisorbed reactive species<br />

7

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