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CHEMICAL VAPOR DEPOSITION OF THIN FILM MATERIALS FOR ...

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surface passivation with certain inert bonds can greatly increase the activation barrier for<br />

chemisorption reaction and thus make thin film deposition difficult.<br />

Nucleation of thin film materials on the substrate surface is driven towards the<br />

minimization of total surface energy, i.e., the sum of the surface energy terms from the as formed<br />

film surface (γf), the interface (γi) and the substrate surface (γs) should be minimized. When the<br />

interfacial bonding is so strong that the resulting small interfacial energy satisfy Eqa. (1.5), the as<br />

grown film material will wet the substrate surface to minimize total surface energy and exhibit<br />

2D layer by layer growth, which is also known as Frank-van der Merwe growth. If the interfacial<br />

bonding is insufficient to hold Eqa. (1.5), the film material will not wet the substrate but instead<br />

form 3D islands, which is known as the Volmer-Weber growth mode. The third growth mode is<br />

Stranski-Krastanov, for which the growth changes from layer to island after a monolayer or two<br />

due to the change in the energy situation with successive monolayer.[11] It's noteworthy that all<br />

of the growth modes above are based on the assumption of sufficient surface diffusion. That is to<br />

say there has to be reasonable surface diffusion rate to get the thermal equilibrium state.<br />

Therefore, it's possible to achieve preferred surface topography by tuning the surface diffusion<br />

kinetics, which is dependent on the substrate temperature. For example, by lowing the substrate<br />

temperature, the island mode growth can be suppressed because of insufficient surface diffusion<br />

to reach the thermodynamic equilibrium and the surface topography can become smoother.<br />

When the substrate temperature is too low to have any surface diffusion behavior, the film<br />

growth is in 'quenched mode', that is the adsorbing species will stay at where they land. For this<br />

case, usually a columnar film structure can be formed and the surface roughness results from<br />

16<br />

(1.5)

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