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Repair Manual Mobile Generator - Wacker Neuson

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G 70 Table of Contents<br />

1 Safety Information 9<br />

1.1 Operating Safety ................................................................................ 10<br />

1.2 Service Safety .................................................................................... 12<br />

1.3 Operator Safety while using Internal Combustion Engines ................ 14<br />

1.4 Towing Safety ..................................................................................... 15<br />

2 Theory of Operation 16<br />

2.1 Basic Schematic ................................................................................. 16<br />

2.2 Introduction ......................................................................................... 17<br />

2.3 Terminology ........................................................................................ 19<br />

3 Electrical Testing Techniques 23<br />

3.1 Checking Continuity ........................................................................... 23<br />

3.2 Checking Resistance .......................................................................... 23<br />

3.3 Checking Voltage ............................................................................... 23<br />

3.4 Probing ECM Plugs and Pins ............................................................. 24<br />

4 ECM Background Information 25<br />

4.1 ECM Handling Precaution .................................................................. 25<br />

4.2 Normal Boot-up Sequence ................................................................. 26<br />

4.3 Display Variables and Values ............................................................. 28<br />

4.4 ECM Display Screens—Start Switch in Remote Position ................... 29<br />

4.5 Additional Variables Monitored by the ECM ....................................... 30<br />

4.6 Voltage Display Errors ........................................................................ 32<br />

4.7 ECM Automatic Engine Shutdown Conditions ................................... 34<br />

4.8 ECM Wire Numbering & Colors .......................................................... 35<br />

4.9 Removing and Installing the ECM ...................................................... 36<br />

5 ECM/Sensor Troubleshooting 38<br />

5.1 Checking Power to the ECM .............................................................. 39<br />

5.2 Checking Outgoing Power From the ECM ......................................... 41<br />

5

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