CNC 8035 - Programming manual - Fagor Automation

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CNC 8035 ·14· Version history (T) Software V10.1x December 2004 List of features Manual Calculation of central unit heat dissipation . INST New board "Axes2". INST Automatic keyboard type identification. INST Frequency filters for axes and spindles. INST Machine parameters. INST COMPMODE (P175). New tool radius compensation methods. Axis parameters that may be modified from OEM subroutine/program: REFVALUE, REFDIREC, FLIMIT. Spindle parameters that may be modified from OEM subroutine/program: REFVALUE, REFDIREC, SLIMIT. Variables. INST / PRG DNCSTA: DNC communication status. TIMEG: Status of the timer count programmed with G4 HANDSE: Handwheel's axis selector button pressed. ANAI(n): Value of the analog inputs. APOS(X-C): Real coordinates of the tool base, referred to part zero. ATPOS(X-C): Theoretical coordinates of the tool base, referred to part zero. Retracing function. INST If RETRACAC=2 , the retrace function does not stop at the M functions. The RETRACAC parameter is initialized with [SHIFT][RESET]. The number of blocks being retraced has been increased to 75. When activating tool radius compensation in the first motion block even if there is no movement INST of the plane axes. Manual intervention with additive handwheel. INST / OPT G46. Maintain G46 when the home search does not involve any axis of the angular INST / PRG transformation. G151-G152. Programming in diameter or radius. PRG MEXEC. Execute a modal part-program. PRG Up to 319 G functions now available. PRG The simulations without axis movement ignore the G4. OPT Maintain the feedrate selected in simulation. OPT Software V10.12 February 2005 List of features Manual Look-ahead. INST / PRG Software V10.13 April 2005 List of features Manual Hirth axis pitch may be set in degrees via parameters. INST Rollover positioning axis. Movement in G53 via the shortest way. INST Software V10.15 June 2005 List of features Manual CAN servo system. INST
Software V12.01 August 2005 List of features Manual The CNC supports Memkey Card + Compact Flash or KeyCF. OPT File explorer to show the contents of the storage devices. INST / OPT Loading the version from the Memkey card o from the hard disk. OPT New way to search home that may be selected through g.m.p. I0TYPE=3. INST Improved block search. Switching from simulation to execution. INST / OPT New repositioning mode that is activated by setting g.m.p. REPOSTY=1. INST/PRG/OPT Square-sine ramps on open-loop spindle. INST Numbering of the local inputs/outputs of the expansion modules using plc machine parameters. INST Default value of axis and spindle machine parameter ACFGAIN = YES. INST Setting axis parameters FFGAIN and FFGAIN2 with two decimals. INST Up to 400 (DEF) symbols now available at the PLC. INST New HTOR variable that indicates the tool radius being used by the CNC. INST / PRG Spindle override in the whole threading cycle at 100%. PRG Software V12.11 February 2006 List of features Manual Handwheel feedback taken to a free feedback connector. INST New variables: RIP, GGSE, GGSF, GGSG, GGSH, GGSI, GGSJ, GGSK, GGSL, GGSM, PRGSP and PRBMOD INST G04 K0. Block preparation interruption and coordinate update. PRG Software V12.13 June 2006 List of features Manual Smooth stop when homing the axes, it may be selected with a.m.p. I0TYPE. INST Software V12.14 August 2006 List of features Manual Selecting the additive handwheel as handwheel associated with the axis. INST Software V12.18 June 2007 List of features Manual Copy and execute programs on Hard Disk (KeyCF) OPT Version history (T) CNC 8035 ·15·
Page 1: ·T· Model (Soft V16.3x) CNC 8035
Page 5 and 6: INDEX About the product ...........
Page 7 and 8: CHAPTER 10 PROBING 9.4 G81. Turning
Page 9: Basic characteristics. ABOUT THE PR
Page 13: VERSION HISTORY (T) (lathe model) H
Page 17 and 18: Software V16.31 January 2009 List o
Page 19 and 20: SAFETY CONDITIONS Read the followin
Page 21 and 22: Protections of the unit itself Cen
Page 23 and 24: Initial warranty WARRANTY TERMS All
Page 25 and 26: MATERIAL RETURNING TERMS When sendi
Page 27 and 28: ADDITIONAL REMARKS Mount the CNC aw
Page 29 and 30: FAGOR DOCUMENTATION OEM manual It i
Page 31 and 32: GENERAL CONCEPTS 1 The CNC can be p
Page 33 and 34: Operations that may be carried out
Page 35 and 36: 1.3 Communication protocol via DNC
Page 37 and 38: CREATING A PROGRAM 2 A CNC program
Page 39 and 40: 2.1.1 Block header The block header
Page 41 and 42: 2.1.3 End of block The end of block
Page 43 and 44: AXES AND COORDINATE SYSTEMS 3 Given
Page 45 and 46: 3.2 Plane selection (G16, G17, G18,
Page 47 and 48: 3.4 Absolute/incremental programmin
Page 49 and 50: 3.6 Coordinate programming The CNC
Page 51 and 52: 3.6.2 Polar coordinates In the even
Page 53 and 54: 3.6.3 Angle and one Cartesian coord
Page 55 and 56: 3.8 Work zones The CNC provides fou
Page 57 and 58: 3.8.2 Using the work zones Within e
Page 59 and 60: REFERENCE SYSTEMS 4.1 Reference poi
Page 61 and 62: 4.3 Programming with respect to mac
Page 63 and 64: 4.4.1 Coordinate preset and S value
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Using absolute zero offsets: G54 ;
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ISO CODE PROGRAMMING A block progra
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Function M D V Meaning Section G76
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5.2.1 Feedrate in mm/min or inches/
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5.3 Spindle speed (S) The turning s
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5.3.2 Spindle speed in rpm (G97) Wh
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Tool length and radius compensation
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5.5.1 M00. Program stop When the CN
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5.5.3 M02. End of program This code
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5.5.5 M03 Clockwise spindle rotatio
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5.5.7 M05. Spindle stop We recommen
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5.5.9 M19. Spindle orientation With
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PATH CONTROL 6 The CNC allows you t
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6.2 Linear interpolation (G01) The
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Cartesian coordinates The coordinat
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If the general machine parameter "P
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6.5 Arc tangent to previous path (G
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6.7 Tangential entry at the beginni
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6.8 Tangential exit at the end of a
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6.10 Chamfer (G39) In machining ope
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Programming examples In the followi
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6.12 Withdrawal of axes when interr
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6.13 Variable pitch threads (G34) T
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6.15 Feedrate "F" as an inverted fu
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ADDITIONAL PREPARATORY FUNCTIONS 7.
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7.1.1 G04 K0: Block preparation int
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7.3 Working with square (G07) and r
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7.3.3 Controlled round corner (G50)
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If any of the circumstances listed
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7.4.2 Look-ahead operation with Fag
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7.5 Mirror image (G10, G11. G12, G1
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7.6.1 Scaling factor applied to all
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If a scaling factor equal to 360/2R
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TOOL COMPENSATION 8.1 Tool length c
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8.2.1 The location code of the tool
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Programming manual TOOL COMPENSATIO
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Facing straight walls. When facing
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8.2.4 Beginning of tool radius comp
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STRAIGHT-CURVED path Programming m
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8.2.6 Cancellation of tool radius c
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CURVED-STRAIGHT path Programming m
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8.2.7 Temporary cancellation of too
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8.2.8 Change of type of tool radius
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8.3 Collision detection (G41 N, G42
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CANNED CYCLES This CNC offers the f
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A1 It defines the main machining ax
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9.1.1 Basic operation Each pass is
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9.1.2 Profile programming syntax Wh
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If the parameter "D" is not program
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9.2.1 Basic operation The machining
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Last finishing pass If a finishing
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9.3 G69. Z axis roughing canned cyc
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S4 Defines the label number of the
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9.3.1 Basic operation The machining
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Last finishing pass If a finishing
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9.4 G81. Turning canned cycle for s
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9.4.1 Basic operation The canned cy
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9.5 G82. Facing canned cycle for st
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9.6 G83. Axial drilling and tapping
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9.6.1 Basic operation Drilling 1. R
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D 5.5 It sets the safety distance t
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9.8 G85. Facing canned cycle for cu
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K±5.5 Defines the distance from th
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Considerations The machining condit
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B±5.5 Defines the depth of the thr
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W±5.5 Optional. Its meaning depend
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9.10 G87. Face threading canned cyc
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L±5.5 Defines the finishing pass C
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M±5.5 It defines the thread pitch
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9.11 G88. X axis grooving canned cy
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9.12 G89. Z axis grooving canned cy
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PROBING 10 The CNC has two probe in
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HIGH-LEVEL LANGUAGE PROGRAMMING 11.
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11.2 Variables The CNC has a number
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11.2.1 General purpose parameters o
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11.2.2 Variables associated with to
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CUTAn TLFDn TLFFn TLFNn TLFRn TMZTn
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ORG(X-C)n PLCOF(X-C) Read-and-write
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11.2.5 Variables associated with wo
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11.2.6 Variables associated with fe
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11.2.7 Variables associated with co
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11.2.8 Variables associated with el
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11.2.9 Variables associated with fe
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SSO DNCSSO PLCSSO CNCSSO SLIMIT DNC
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11.2.11 PLC related variables PLCMS
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11.2.12 Variables associated with l
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71 = CNC status. 80 = PLC file edit
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MIRROR SCALE SCALE(X-C) PRBST CLOCK
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KEYSRC ANAOn SELPRO DIAM PRBMOD Thi
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11.4 Operators An operator is a sym
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11.5 Expressions An expression is a
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11.5.2 Relational expressions These
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PROGRAM CONTROL INSTRUCTIONS 12 The
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12.2 Display instructions (ERROR in
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12.4 Flow control instructions The
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12.5 Subroutine instructions A subr
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(PCALL (expression), (assignment in
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12.6 Interruption-subroutine instru
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(OPEN P(expression), (destination d
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12.8 Screen customizing instruction
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When using the binary format, the d
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Sets the softkeys to access the var
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ANGULAR TRANSFORMATION OF AN INCLIN
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13.1 Turning angular transformation
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APPENDIX A. ISO code programming...
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Programming manual A. APPENDIX ISO
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Programming manual B. APPENDIX Prog
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Programming manual C. APPENDIX Summ
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Programming manual C. APPENDIX Summ
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Programming manual D. APPENDIX Key
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Programming manual E. APPENDIX CNC
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Programming manual E. CNC 8035 ·T
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CNC 8035 - Programming manual - Fagor Automation

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