Annual Report 2010 - Knorr-Bremse AG.

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86 RepoRt | CoMMeRCIAL VeHICLe SYSteMS 20 millionth disc brake delivered The success story continues apace: parallel to the 2010 IAA in Hanover, the Knorr-Bremse site in Aldersbach, Germany produced its 20 millionth disc brake. The success of the pneumatically operated disc brake started in 1992, when Knorr-Bremse produced a small series for a bus application. Then, in 1996, the leading truck manufacturers introduced the brakes as standard, and in the third year of production an important milestone was reached when the millionth unit came off the production line. By January 2006, Knorr-Bremse had produced its 10 millionth brake. As the number of different applications grew, production steadily increased by more than 200,000 to 2.8 million a year in 2007 and 2008. Then, only a few years later in 2010, the company celebrated brake number 20,000,000.
RepoRt 87 Consistent performance the secret of success There are many reasons for the success of the pneumatic disc brake, including its light, compact design, even brake pad wear, greater ease of servicing and related cost savings. But the main reason remains the enhanced safety levels it offers. Introduction of the disc brake significantly reduced braking distances compared with traditional drum brakes. The brake’s consistently strong performance under all operating conditions and its rapid response and controlled application ensures safe braking especially at high speeds. And the development engineers are currently focusing on reducing the braking distance even further. Continuous improvement the key to market success The enduring success of the disc brake is due in no small part to the product’s continuous development and improvement. Modifications introduced in recent years have included the monoblock caliper and the splined disc – which offers improved heat-resistance. Parallel to these developments the brake has also been adapted for specific applications, for example on trailers. Some 50 engineers are currently working on continuous improvement of this innovative product. By constantly enhancing the product’s advantages for customers, Knorr-Bremse has managed to further consolidate its position as the leading supplier of disc brakes and complete braking systems for the commercial vehicle industry. Its many applications now set the industry standard for trucks weighing between 6 and 44 tons. The company is also particularly focused on developing products that are tailored to the various regional markets. Thus, for example, the disc brake is currently being adapted for use in North America, Brazil and – most recently – China. The R&D expenditure involved represents an important investment in the global success of the disc brake. Uniform quality standards world-wide Knorr-Bremse relies on state-of-the-art technology and a comprehensive quality management system in the production of these brakes, with EUR 80 million invested in the machining and assembly equipment at the Aldersbach factory alone. A similar volume of investment is also devoted to suppliers. And the Knorr-Bremse Production System (KPS) ensures that all the disc brakes are produced to the same high standard the world over. Across-the-board quality management ensures top quality at every stage of the value chain. In recent years the Disc Brake Center of Competence in Aldersbach has helped establish further centers of competence in Brazil, the USA and China.
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Annual Report | 2010 Knorr-Bremse G
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Main Majority-owned Subsidiaries of
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1/Overview 04 06 08 10 12 2010 at a
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Knorr-Bremse Rail Vehicle Systems i
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EXECUTIVE BOARD 7 Dr. Dieter Wilhel
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SUPERVISORY BOARD 9 Heinz Hermann D
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SUPERVISORY BOARD 11 Statements and
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14 The State and Development of Kno
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16 Development of the Knorr-Bremse
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18 the Daxing site a new production
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20 Overall assessment of the econom
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22 Regional developments by divisio
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24 for example, procured another 18
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26 ket also throttled back domestic
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28 Research and development As a te
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30 Social responsibility and sustai
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32 Report on risks and opportunitie
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34 Outlook In 2011 the Knorr-Bremse
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Page 103 and 104: RepoR t 99 Products Reliable, safe,
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NOTES TO THE CONSOLIDATED FINANCIAL
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CONSOLIDATED CASH FLOW STATEMENT 15
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SEGMENT REPORT 157 Fiscal Year 2010
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INDEPENDENT AUDITOR’S REPORT 159
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CONSOLIDATED STATEMENT OF INCOME 16
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Annual Report 2010 - Knorr-Bremse AG.

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