Annual Report 2010 - Knorr-Bremse AG.

RepoRt
87
Consistent performance the secret of success
There are many reasons for the success of the pneumatic disc brake, including its light, compact design,
even brake pad wear, greater ease of servicing and related cost savings. But the main reason remains
the enhanced safety levels it offers. Introduction of the disc brake significantly reduced braking distances
compared with traditional drum brakes. The brake’s consistently strong performance under all
operating conditions and its rapid response and controlled application ensures safe braking especially
at high speeds. And the development engineers are currently focusing on reducing the braking distance
even further.
Continuous improvement the key to market success
The enduring success of the disc brake is due in no small part to the product’s continuous development
and improvement. Modifications introduced in recent years have included the monoblock caliper and
the splined disc – which offers improved heat-resistance. Parallel to these developments the brake has
also been adapted for specific applications, for example on trailers. Some 50 engineers are currently
working on continuous improvement of this innovative product.
By constantly enhancing the product’s advantages for customers, Knorr-Bremse has managed to further
consolidate its position as the leading supplier of disc brakes and complete braking systems for the
commercial vehicle industry. Its many applications now set the industry standard for trucks weighing
between 6 and 44 tons. The company is also particularly focused on developing products that are tailored
to the various regional markets. Thus, for example, the disc brake is currently being adapted for
use in North America, Brazil and – most recently – China. The R&D expenditure involved represents an
important investment in the global success of the disc brake.
Uniform quality standards world-wide
Knorr-Bremse relies on state-of-the-art technology and a comprehensive quality management system
in the production of these brakes, with EUR 80 million invested in the machining and assembly equipment
at the Aldersbach factory alone. A similar volume of investment is also devoted to suppliers. And
the Knorr-Bremse Production System (KPS) ensures that all the disc brakes are produced to the same
high standard the world over. Across-the-board quality management ensures top quality at every stage
of the value chain. In recent years the Disc Brake Center of Competence in Aldersbach has helped establish
further centers of competence in Brazil, the USA and China.