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bold spirit - ArcelorMittal South Africa

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83<br />

<strong>ArcelorMittal</strong> <strong>South</strong> <strong>Africa</strong><br />

Annual Report 2010<br />

Reducing our reliance on the<br />

national electricity grid and<br />

investigating cleaner forms of<br />

energy provide the most significant<br />

possibilities for reducing indirect<br />

carbon emissions. As a signatory<br />

to the national energy accord,<br />

<strong>ArcelorMittal</strong> has already committed<br />

itself to reducing its electricity<br />

consumption by 12% by 2014. In<br />

addition, proposed electricity tariff<br />

increases over the next three years<br />

will strengthen the business case<br />

for alternative energy projects. The<br />

company’s annual electricity cost<br />

has increased from R700 million in<br />

2007 to R1.7 billion in 2010. In the<br />

past, low electricity tariffs meant<br />

that the return on investment made<br />

most energy efficiency projects<br />

unfeasible.<br />

Status of energy efficiency<br />

projects<br />

We have invested in various electricity<br />

generation and alternative energy<br />

projects, chief among which is the<br />

40MW capacity power generation<br />

plant at Vanderbijlpark Works<br />

which uses waste heat from the<br />

DRI kilns to generate power. This<br />

plant, in operation during the year<br />

under review, brings to 80MW the<br />

company’s own power generation<br />

capacity.<br />

However, this plant is designed for<br />

a production facility running at full<br />

capacity. If both kilns 5 and 6 are not<br />

running at full capacity, there is not<br />

enough steam generated in the boilers<br />

to turn the power plant’s turbines. The<br />

71% production rate for 2010 has<br />

therefore hampered the plant’s ability<br />

to produce electricity at an optimal<br />

level. When operated erratically the<br />

plant’s lifespan is severely limited.<br />

The possibility to add an additional<br />

boiler which will enable stable<br />

power generation, even if one of<br />

the kilns is out of operation is under<br />

investigation. As the economy<br />

recovers and production increases,<br />

along with a growing demand for<br />

steel, we look forward to reaping the<br />

full benefits that this power plant is<br />

capable of delivering.<br />

In the meantime other major<br />

co-generation plans, which were<br />

linked to the company’s expansion<br />

plans, remain shelved. Such projects<br />

are highly capital intensive and it<br />

will increase the risk of starving<br />

operational capital requirements. All<br />

efforts will focus on repairing existing<br />

power generation facilities, before<br />

investigating new, smaller projects.<br />

Last year we reported on research<br />

being conducted at Saldanha Works<br />

into the viability of a large wind power<br />

generation facility. The research<br />

concluded that, under current<br />

conditions and taking into account<br />

expected price escalations going<br />

forward, pure wind energy is too<br />

costly to be included in the generation<br />

mix. A smaller wind project is currently<br />

under investigation which will limit<br />

capital expenditure and allow further<br />

research into wind as an alternative<br />

green electricity supply option.<br />

Steel as an energy saver<br />

While steel making consumes<br />

considerable energy and is associated<br />

with a significant carbon footprint<br />

during production, steel products can<br />

help to save energy over the long<br />

term. With high levels of durability<br />

and strength, the material’s lifecycle<br />

is long but recyclable. Steel products<br />

and infrastructure last and do not<br />

need to be replaced as often as<br />

those made from other materials.<br />

This product characteristic reduces<br />

production costs and thus carbon<br />

emissions.

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