bold spirit - ArcelorMittal South Africa
bold spirit - ArcelorMittal South Africa
bold spirit - ArcelorMittal South Africa
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83<br />
<strong>ArcelorMittal</strong> <strong>South</strong> <strong>Africa</strong><br />
Annual Report 2010<br />
Reducing our reliance on the<br />
national electricity grid and<br />
investigating cleaner forms of<br />
energy provide the most significant<br />
possibilities for reducing indirect<br />
carbon emissions. As a signatory<br />
to the national energy accord,<br />
<strong>ArcelorMittal</strong> has already committed<br />
itself to reducing its electricity<br />
consumption by 12% by 2014. In<br />
addition, proposed electricity tariff<br />
increases over the next three years<br />
will strengthen the business case<br />
for alternative energy projects. The<br />
company’s annual electricity cost<br />
has increased from R700 million in<br />
2007 to R1.7 billion in 2010. In the<br />
past, low electricity tariffs meant<br />
that the return on investment made<br />
most energy efficiency projects<br />
unfeasible.<br />
Status of energy efficiency<br />
projects<br />
We have invested in various electricity<br />
generation and alternative energy<br />
projects, chief among which is the<br />
40MW capacity power generation<br />
plant at Vanderbijlpark Works<br />
which uses waste heat from the<br />
DRI kilns to generate power. This<br />
plant, in operation during the year<br />
under review, brings to 80MW the<br />
company’s own power generation<br />
capacity.<br />
However, this plant is designed for<br />
a production facility running at full<br />
capacity. If both kilns 5 and 6 are not<br />
running at full capacity, there is not<br />
enough steam generated in the boilers<br />
to turn the power plant’s turbines. The<br />
71% production rate for 2010 has<br />
therefore hampered the plant’s ability<br />
to produce electricity at an optimal<br />
level. When operated erratically the<br />
plant’s lifespan is severely limited.<br />
The possibility to add an additional<br />
boiler which will enable stable<br />
power generation, even if one of<br />
the kilns is out of operation is under<br />
investigation. As the economy<br />
recovers and production increases,<br />
along with a growing demand for<br />
steel, we look forward to reaping the<br />
full benefits that this power plant is<br />
capable of delivering.<br />
In the meantime other major<br />
co-generation plans, which were<br />
linked to the company’s expansion<br />
plans, remain shelved. Such projects<br />
are highly capital intensive and it<br />
will increase the risk of starving<br />
operational capital requirements. All<br />
efforts will focus on repairing existing<br />
power generation facilities, before<br />
investigating new, smaller projects.<br />
Last year we reported on research<br />
being conducted at Saldanha Works<br />
into the viability of a large wind power<br />
generation facility. The research<br />
concluded that, under current<br />
conditions and taking into account<br />
expected price escalations going<br />
forward, pure wind energy is too<br />
costly to be included in the generation<br />
mix. A smaller wind project is currently<br />
under investigation which will limit<br />
capital expenditure and allow further<br />
research into wind as an alternative<br />
green electricity supply option.<br />
Steel as an energy saver<br />
While steel making consumes<br />
considerable energy and is associated<br />
with a significant carbon footprint<br />
during production, steel products can<br />
help to save energy over the long<br />
term. With high levels of durability<br />
and strength, the material’s lifecycle<br />
is long but recyclable. Steel products<br />
and infrastructure last and do not<br />
need to be replaced as often as<br />
those made from other materials.<br />
This product characteristic reduces<br />
production costs and thus carbon<br />
emissions.