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Assessment of Conversion Technologies for Bioalcohol Fuel ...

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Figure A11. Losonoco Wood-to-Ethanol by Dilute Acid Hydrolysis<br />

Commercial wood<br />

Forestry waste<br />

Straw<br />

FEEDSTOCK<br />

PREPARATION<br />

Shredder<br />

Chipper<br />

Steam<br />

Explosion<br />

ACID<br />

HYDROLYSIS<br />

Stage 2<br />

Dilute Acid<br />

Hydrolysis<br />

Stage 1<br />

Dilute Acid<br />

Hydrolysis<br />

SUGAR<br />

SEPARATION<br />

Gypsum Lime<br />

Neutralisation<br />

C6 sugars<br />

Sugar<br />

Liquid<br />

Solid<br />

Separation<br />

C5 sugars<br />

Acid<br />

Acid recovery<br />

Process<br />

Steam<br />

Sugar<br />

Lignin + Stillage<br />

Power plant<br />

Electricity<br />

ALCHOHOL<br />

MANUFACTURE<br />

Fermentation<br />

Distillation<br />

Dehydration<br />

<strong>Fuel</strong> Ethanol<br />

CARBON DIOXIDE<br />

MANUFACTURE<br />

CO2 Capture & Purification<br />

Industrial CO2<br />

Losonoco, all rights reserved<br />

Masada Resource Group, LLC, Birmingham, Alabama<br />

Organizational Background–Masada Resource Group (MRG) was <strong>for</strong>med in the<br />

mid-1990s by a group <strong>of</strong> experienced businesspeople to pursue waste conversion to<br />

renewable energy. MRG and its affiliate companies have developed a patented<br />

proprietary technology, known as the CES OxyNol Process, <strong>for</strong> converting municipal<br />

solid waste and municipal sewage sludge to ethanol. In 1996, MRG’s afiliate PMO<br />

entered into an agreement with the City <strong>of</strong> Middletown, New York <strong>for</strong> development <strong>of</strong><br />

an integrated waste management facility incorporating the CES OxyNol Process to<br />

produce ethanol from the city’s municipal waste streams. After years <strong>of</strong> pursuing this<br />

project, the protracted ilness and untimely death <strong>of</strong> MRG’s founder and CEO, in 2005,<br />

interrupted project plans and necessitated corporate restructuring and new<br />

management. Under new direction, MRG/PMO is continuing development <strong>of</strong> the CES<br />

OxyNol Process, including pursuing the Middletown MSW-to-ethanol project.<br />

Technology Characteristics–The CES OxyNol Process, shown in Figure A12, is<br />

a concentrated sulfuric acid hydrolysis process. It is intended to utilize a primary<br />

waste stream: municipal solid waste (MSW); and two additional waste streams;<br />

municipal waste-water biosolids (sludge) and <strong>of</strong>f-spec waste paper. The MSW and<br />

87

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