Cleaner Technology Transfer to the Polish Textile ... - Miljøstyrelsen

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122 Registreringsblad Udgiver: Miljø- og Energiministeriet. Miljøstyrelsen Strandgade 29, 1401 København K, telefon 32660100 telefax 32660479 http://www.mst.dk Serietitel, nr.: Udgivelsesår: 1999 Titel: Cleaner Technology Transfer to the Polish Textile Technology Undertitel: Idea Catalogue and Selected Options Forfatter(e): Wenzel, Henrik; Knudsen, Hans-Henrik; Sójka-Ledakowicz, Jadwiga; Machkowski, Valdemar; Koprowska, Joanna; Grzywacz, Katarzyna; Hansen, John; Birch, Henrik; Pedersen, Bodil Mose; Jozwik, Adam Udførende institution(er): Miljøstyrelsen. Miljøbistand til Østeuropa (DANCEE); Instituttet for Produktudvikling; Textile Research Institute (Polen); DTI Byggeri. Center for Beklædning og Textil; Vandkvalitetsinstituttet; Vald. Henriksen A/S Resumé: Rapporten præsenterer resultaterne af en miljømæssig gennemgang af farverier i den polske tekstilindustri og identifikation af mulighederne for forebyggelse af forurening og ressourcebesparelser. Fokus for dette initiativ har været muligheder for implementering afrenere teknologiløsninger, som både er miljømæssigt og økonomisk bæredygtige. Initiativet har været finansieret af DANCEE, Miljøstyrelsen Emneord: tekstilindustri; Polen; renere teknologier Andre oplysninger: Forsidefoto: VH-jet farvemaskine på tekstilfarveriet ZTK Teofilów, Lódz, Polen. Taget af Claus Christensen ApS. Md./år for redaktionens afslutning: Januar 1998 Sideantal: 124 Format: A4 Oplag: 700 ISBN: 87-7909-265-9 ISSN: Sats: Grafisk Værk A/S Tryk: Kailow Tryk A/S Pris (inkl. moms): gratis kr. Kan købes i: Miljøbutikken, Læderstræde 1-3, 1201 København K, telefon 33 37 92 92, telefax 33 92 76 90, e-post milbut@si.dk
Data sheet Publisher: Ministry of Environment and Energy, Danish Environmental Protection Agency, Strandgade 29, DK-1401 Copenhagen K, Telephone int + 45 32660100 Telefax int + 45 32660479, http://www.mst.dk Year of publication: 1999 Title: Cleaner Technology Transfer to the Polish Textile Industry Subtitle: Idea Catalogue and Selected Options Author(s): Wenzel, Henrik; Knudsen, Hans-Henrik; Sójka-Ledakowicz, Jadwiga; Machnowski, Valdemar; Koprowska, Joanna; Grzywacz, Katarzyna; Hansen, John; Birch, Henrik; Pedersen, Bodil Mose; Jozwik, Adam Performing organization(s): Danish Environmental Protection Agency, Danish Cooperation for Environment in Eastern Europe (DANCEE); Institute for Product Development, DK- 2800 Lyngby; The Textile Research Institute (Poland); DTI Clothing and Textiles, Gregersensvej, P.O. Box 141, DK- 2630 Taastrup; Water Quality Institute, Agern Allé 11, DK-2970 Hørsholm; Vald. Henriksen Ltd., Sydmarken 44, DK-2860 Søborg Abstract: This report presents the results of an environmental survey of dyehouses within the Polish textile industry and the identification of options for pollution prevention and resource savings. The main focus of the initiative has been possibilities for implementation of cleaner technology solutions being environmentally and economically friendly at the same time. The initiative has been financied by the Danish Cooperation for Environment in Eastern Europe (DAN- CEE). Terms: textile industry; Poland; cleaner technology Supplementary notes: VH-jet dyeing machine at textile dyehouse ZTK Teofilów, Lódz, Poland. Frontpage photo by Claus Christensen, RINSE ApS. Edition closed (month/year): January 1998 Number of pages: 124 Format: A4 Number of copies: 700 ISBN: 87-7909-265-9 Printed by: Kailow Tryk A/S Price (incl. 25% VAT): free of charge Distributed by: Miljøbutikken, Læderstræde 1-3, 1201 København K, Phone +45 33379292, Fax +45 33927690 e-mail milbut@si.dk 123
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1999 Cleaner Technology Transfer to
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Content Preface 5 Summary 7 Part 1.
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Summary Areas of pollution preventi
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1.1 Programme description Programme
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Focus on cost-effective options par
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2.1 Introduction This Idea catalogu
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Topic 1. Minimization in consumptio
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Topic 3. Optimization of cooling by
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Topic 5. Temperature control of coo
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Topic 7. Minimization of water for
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Topic 9. Exchange of batch dyeing m
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Topic 11. Introduction of in situ r
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Topic 13. Optimization of counter c
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Topic 15. Procedure for cleaning of
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Topic 17. Change from batch to cont
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Topic 19. Desizing with enzymes Cas
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Topic 21. Substitution of APEO dete
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Topic 23. Change from monoreactive
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Topic 25. Substitution of carriers
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Topic 27. Substitution of afterchro
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Topic 29. Dry conditioning Case ill
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Topic 31. Mechanical softening proc
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Topic 33. Re-use of pure cooling wa
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Topic 35. Re-use of chemically load
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Topic 37. Re-use of water from rins
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Topic 39. Separation techniques for
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Topic 41. Evaporation and reclamati
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3.1 Introduction During the Cleaner
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The ever increasing demand to shade
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The dyeing process The reactive dye
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hardness in water and extract from
Page 71 and 72: Figure 7. The effect of complexing
Page 73 and 74: Reduced process time Seilund and C.
Page 75 and 76: Tabel 1. Degradation af APEO. Table
Page 77 and 78: Alkylphenol ethoxylates (APEO) This
Page 79 and 80: 3.4 Reclamation and re-use of proce
Page 81 and 82: Figure 1. Typical process waters fr
Page 83 and 84: Figure 2. The dependency of precipi
Page 85 and 86: Advantages and limitations of the w
Page 87 and 88: Figure 5. Environmental benefits of
Page 89 and 90: Kolb, M., B. Funke, H.P. Gerber and
Page 91 and 92: Figure 3. Typical process water fro
Page 93 and 94: Table 1. Selected chemical for delc
Page 95 and 96: Figure 9. Profiles for dye-stuff pr
Page 97 and 98: Conclusions The optimal use of chem
Page 99 and 100: The conclusion based on lab-scale r
Page 101 and 102: During the period from 1992 to 1995
Page 103 and 104: 3.8 Environmental labelling John Ha
Page 105 and 106: The products to be labelled with th
Page 107 and 108: 3.9 Improvement of the rinsing effi
Page 109 and 110: Table 1. Documentation of savings i
Page 111 and 112: Part 4. Implementation projects 111
Page 113 and 114: 4.1 Introduction On the basis of th
Page 115 and 116: and a continued pumping is achieved
Page 117 and 118: The new recipes were tested in a la
Page 119 and 120: 4.4 Savings and substitution of env
Page 121: To illustrate the order of magnitud
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Cleaner Technology Transfer to the Polish Textile ... - Miljøstyrelsen

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