Cleaner Technology Transfer to the Polish Textile ... - Miljøstyrelsen

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Preface This report presents the results of a survey of Polish textile industry and the identification of options for pollution prevention and resource savings. The survey has been conducted as a Polish-Danish co-operation programme for transfer of technology to the Polish textile industry. Partners of the programme were: • Institute for Product Development, Denmark (Programme leader) • Textile Research Institute, Lodz, Poland • DTI Clothing and Textile, Denmark • VKI, Institute for the Water Environment, Denmark • Vald. Henriksen Ltd, Denmark Sponsor of the programme was: • The Danish Environmental Protection Agency via the Danish Environmental Support Fund for Eastern Europe Selected Polish industrial participants in the programme were: ZTK Teofilów, BZPB Bielbaw, ZPD Cotex, ZPB Zwoltex, WFN Ariadna, ZPD Jarlan, FD Dywilan, ZWO Vera, ZPL Krosnolen, ZPP Sandra, ZPD Hanka, NFN Odra, Texo SA, ZPJ Nowar, ZPB Eskimo, Novita SA, Rena- Kord SA, ZPL Zyrardów, ZP-U Chemeks, and PC Polmerino. The co-operation with the Polish textile companies has been very positive. The companies have been open and constructive and have provided all necessary information. We thank the companies for their participation and hope that the outcome of the programme, as reported here, will prove beneficial to both the companies and the environment. Henrik Wenzel Jadwiga Sojka-Ledakowicz Institute for Product Development Textile Research Institute Denmark Poland 5
Page 1 and 2: 1999 Cleaner Technology Transfer to
Page 3: Content Preface 5 Summary 7 Part 1.
Page 9: Part 1. Cleaner technology transfer
Page 12 and 13: Systematic procedure In analysing t
Page 15: Part 2. Idea Catalogue 15
Page 18 and 19: 18 Idea catalogue content Topic no.
Page 20 and 21: Topic 2. Parameter controlled flow
Page 22 and 23: Topic 4. Timer control of cleaning
Page 24 and 25: Topic 6. Optimization of rinsing wa
Page 26 and 27: Topic 8. Mechanical removal of dye
Page 28 and 29: Topic 10. Reconstruction from cooli
Page 30 and 31: Topic 12. Minimization of dead spac
Page 32 and 33: Topic 14. Minimization of attachmen
Page 34 and 35: Topic 16. Softening in pad mangles
Page 36 and 37: Topic 18. Alternatives to bleaching
Page 38 and 39: Topic 20. Optical whiteners Case il
Page 40 and 41: Topic 22. Substitution of dyes cont
Page 42 and 43: Topic 24. Substitution of sulphur d
Page 44 and 45: Topic 26. Detergents and complexing
Page 46 and 47: Topic 28. Neutralization after dyei
Page 48 and 49: Topic 30. Products containing forma
Page 50 and 51: Topic 32: Optimization and substitu
Page 52 and 53: Topic 34. Re-use of rinsing water f
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Topic 36. Multi-pipe system for dir
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Topic 38. Re-use of water for clean
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Topic 40. Heat exchange of discharg
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Part 3. Papers on selected options
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64 3.2 Environmentally friendly rec
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Table 1. Purity of different cotton
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68 The large water consumption in t
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Detergents and complexing agents Fi
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Figure 8. Temperature and pH interr
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74 3.3 Substitution of Alkyl Phenol
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76 Soap Today, soap has no importan
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78 The anionic component of the det
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80 The strategy for the water recla
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82 for rinsing (Knudsen and Wenzel,
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Figure 3. Dye-stuff retention as a
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86 One digester was operated as a r
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88 The savings due to water and ene
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Figure 1. Vald. Henriksen Jet. Figu
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Organic polymers Organic polymers w
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Table 2. Conditions for hydrolysati
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Figure 10. Polymer precipitation de
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98 3.6 Re-use of treated dye-bath a
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100 3.7 Savings and substitutions i
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102 In the after treatment (the rin
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104 To become a member, a manufatur
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106 In 1992 the Danish Environmenta
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Figure 1. Drawing of a jigger, © V
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Table 2. Documentation of savings i
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112
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114 4.2 Extended Counter Current Op
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116 4.3 Cotton Dye-house Teofilów,
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Phase 3d While Phase 1 and 2 are di
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120 From Poland: The Textile Resear
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122 Registreringsblad Udgiver: Milj
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124 Reproduction is authorized prov
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