Programmable Controllers: Theory and Implementation

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Introduction to PLC Programming and Implementation—from relay logic to PLC logicDeviceInternalDescriptionCR11000CR1 (Setup Rdy)TDR12000Timer preset 10 sec register 3000 (accumulatedregister 3001)MCRMCR1700First MCR addressC R2 — Same as PL3 addressC R3 — Same as PL4 addressC R4 — Same as SOL1— 1001To set up internal for instantaneous contact ofTDR2TDR22001Timer preset 5 sec register 4002 (accumulatedregister 4003)— 1002To set up internal for instantaneous contact ofTDR3TDR32002Timer preset 12 sec register 4004 (accumulatedregister 4005)Table 21. Internal address assignment.1700 accomplishes this same function (for this example, MCR1700 is thefirst available address for MCRs). If the MCR coil is not energized, the PLCwill not execute the ladder logic that is fenced between the MCR coil and theEND MCR instruction.An internal will not replace the control relay CR2 in line 9 since the PL3contacts in line 10 can be used instead. This technique can be used whenevera control relay is in parallel with a real output device. Moreover, we do notneed to separate the coils in lines 17 and 18 of the hardwired logic. This hasalready been done, since the PLC used here does not allow rungs withmultiple outputs. Using separate rungs for each output is always a goodpractice.The normally closed inputs that are connected to the input modules areprogrammed as normally open, as explained in the previous sections. Thelimit switch LS4 has two contacts—a normally open one and a normallyclosed one in lines 17 and 19, respectively, of Figure 45. However, only oneset of contacts needs to be connected to the controller. In this example, wehave selected the normally closed contact LS4. Although the normally opencontact is not connected to the controller, its hardwired function can still beachieved by programming LS4 as a normally closed ladder contact.Applications such as this one also require timers with instantaneouscontacts, which are not available in most PLCs. An instantaneous contact isone that opens or closes when the timer is enabled. In most PLCs, an internalcoil is used as a substitute for an instantaneous contact. Line 15 in thehardwired logic shows that, if PB6 is pressed and CR4 is closed, the timerTDR2 will start timing and contact TDR2-1 will seal PB6. This arrangementrequires special PLC implementation. If we use software timer contacts, theIndustrial Text & Video Company www.industrialtext.com 1-800-752-839850
Introduction to PLC Programming and Implementation—from relay logic to PLC logicInputs Program Coding OutputsL1 L2PB5PB5 PB6CR1-Setup Ready000 0011000L1 L2000 1CR1PB6*1000001 2PS1SS1OFF ONSS2LS1LS2LS3PB6LS4LS5PB7002003SEL1004SEL2005SS3LS6LS7*006007010015CR11000TDR12000TDR12000SS1003SS1003PL3031TDR22001PS1002SEL1004SEL2005LS1006Trap TDR21001LS4012Trap TDR31002LS2007LS3010TDR12000MCR 1700PL2030PL3031PL4032SOL1033TDR22001011 11TDR2 LS4 LS5 PL4 SOL22001 012 013 032 034 FU012 12034SOL2PL5034035013 13035014016345678910141516171819SOL1033M2036TDR22001SS3015LS4012PB6011Trap TDR21001PB7014Trap TDR31002LS6016 TDR32002Trap TDR21001M2036Trap TDR31002TDR32002030031032033036037040FUFUPL2PL3PL4SOL1SOL2PL5M2PL6037 PL6SOL3040 FU SOL3SOL3040PL7041017 200412122SS3015SOL4042LS7017 TDR32002PL8043042043PL7SOL4042 FU SOL4PL8*Wired NCProgrammed NOEND MCR 1700Figure 47. PLC implementation of the circuit in Figure 45.Industrial Text & Video Company www.industrialtext.com 1-800-752-839851
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