YME Engineering Course

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A. INTRODUCTION TO PROCESS CONTROL SYSTEMDigital control systems have been subjected to technical innovation together withchanges in component parts. Yokogawa process control system developmenthistory is as shown in the below figure.'60 '65 '70 '75 '80 '85 '90 '95 '00 '05Control Computer SystemCCS YODIC100 YODIC100Factory Management Computer SystemYEWCOMHP9000Centralized DDC SystemYODIC500YODIC600CENTUMYEWPACKManufacturing LineYEWMACCENTUM NEWMODELYEWSERIES 80CS3000 CS3000R3CENTUM-CSCENTUM-XLYEWPACKMARKIIuXL CS1000 CS1000R3YS100Analog Control SystemECS EBS I SERIESYME Training CenterA-7CS3KR3-ENG 1 ST Edition Jan 2002
B. SYSTEM OVERVIEWB. SYSTEM OVERVIEWThis chapter describes various system components of CS3000 system.B.1. DCS MINIMUM SYSTEM COMPONENTSFor the Distributed Control system to function two major components arenecessary.a. The Engineering / Operator Station – From which the operator controls theplant and the same component can also be used to do configurationchanges. The operator station or the Man Machine Interface (MMI) iscalled the Human Interface Station (HIS) in CS3000 R3 system while thecomponent used for configuration is called the Engineering station (ENG).Both these components can reside in one hardware.b. The Field Control Station – which is the interface between the Fieldinstruments and the control room. This is the component where all thecontrol functions are executed and hence is a very important and criticalcomponent in the overall system.c. The above two components are connected via a real time control networkwhich communicates all the parameters to and from the Field ControlStation to the Human Interface station. This network is called the V-Net /VL-Net in CS3000 R3 system.The above three are the minimum required components for the DistributedControl System to function. The number of the HIS and the FCS for a particularplant is broadly decided on the following basis.The number of Field Control Station to control a process plant is decided basedon the Input/Output count, Input/Output segregation based on the differentsections of the plant, Field Control station CPU load and the Field Control Stationhardware capabilities.The number of Human Interface Stations is decided based on the number ofoperators required to control the process plant considering number of screensrequired during startup and shutdown situation. The operation grouping / securityto control the various sections of the plant is also a criteria in deciding thenumber of Human Interface Stations.YME Training CenterB-1CS3KR3-ENG 1 ST Edition Jan 2002
Page 1 and 2: Yokogawa Middle East Training Cente
Page 3 and 4: TABLE OF CONTENTSD.4. Engineering f
Page 5 and 6: TABLE OF CONTENTSJ.3.1 CONFIGURATIO
Page 7 and 8: TABLE OF CONTENTSP.4.4 DATA TYPE P-
Page 9 and 10: TABLE OF CONTENTST.7.2 How to Defin
Page 11 and 12: WELCOME TO YME TRAINING CENTERCours
Page 13 and 14: A. INTRODUCTION TO PROCESS CONTROL
Page 15 and 16: A. INTRODUCTION TO PROCESS CONTROL
Page 17: A. INTRODUCTION TO PROCESS CONTROL
Page 21 and 22: B. SYSTEM OVERVIEW♦ Safety Contro
Page 23 and 24: B. SYSTEM OVERVIEWB.3. HUMAN INTERF
Page 25 and 26: B. SYSTEM OVERVIEWB.4. FIELD CONTRO
Page 27 and 28: B. SYSTEM OVERVIEW♦ LFCS - Standa
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Page 33 and 34: B. SYSTEM OVERVIEWB.5. NETWORKCS300
Page 35 and 36: B. SYSTEM OVERVIEWB.8. LABORATORY E
Page 37 and 38: C. HIS STARTUPFigure : HIS Utility
Page 39 and 40: C. HIS STARTUPFigure: To start the
Page 41 and 42: C. HIS STARTUPFigure: Virtual HIS O
Page 43 and 44: E. PROJECT CREATIOND. ENGINEERING E
Page 45 and 46: E. PROJECT CREATIOND.4. ENGINEERING
Page 47 and 48: E. PROJECT CREATIONE. PROJECT CREAT
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Page 51 and 52: E. PROJECT CREATION♦ Creating FCS
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Page 55 and 56: F. DEFINING FCS CONFIGURATIONF. DEF
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Page 65 and 66: G. PROCESS INPUT/OUTPUTSG. PROCESS
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G. PROCESS INPUT/OUTPUTSFigure: Cre
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G. PROCESS INPUT/OUTPUTSFigure: Typ
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G. PROCESS INPUT/OUTPUTSname Dup) c
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G. PROCESS INPUT/OUTPUTS♦ OOP Cle
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G. PROCESS INPUT/OUTPUTS♦ Service
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H. CONTROL DRAWING BUILDERH. CONTRO
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H. CONTROL DRAWING BUILDERThe icons
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H. CONTROL DRAWING BUILDERAutomatic
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I. REGULATORY CONTROL FUNCTION BLOC
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J. SEQUENCE CONTROL FUNCTIONJ. SEQU
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J. SEQUENCE CONTROL FUNCTIONFigure
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J. SEQUENCE CONTROL FUNCTIONtext fo
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J. SEQUENCE CONTROL FUNCTIONFigure:
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J. SEQUENCE CONTROL FUNCTIONJ.3.1 C
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J. SEQUENCE CONTROL FUNCTIONFigure
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J. SEQUENCE CONTROL FUNCTION♦ CMP
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J. SEQUENCE CONTROL FUNCTIONJ.4.2 C
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J. SEQUENCE CONTROL FUNCTIONwhich i
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J. SEQUENCE CONTROL FUNCTIONJ.5. LA
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K. DEFINING HIS FUNCTION♦ YPCKIT
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K. DEFINING HIS FUNCTIONEddssE: Ide
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K. DEFINING HIS FUNCTIONK.2.2 USER
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K. DEFINING HIS FUNCTION♦ Long-Te
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K. DEFINING HIS FUNCTION• Acknowl
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K. DEFINING HIS FUNCTIONK.3. LABORA
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L. FUNCTION KEYSL.2. LED FLASHING C
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L. FUNCTION KEYSL.2.3 SYSTEM FUNCTI
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L. FUNCTION KEYSCalls up the Messag
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L. FUNCTION KEYSL.3. LABORATORY EXE
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M. SCHEDULER-: Not valid even when
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N. PANEL SETN. PANEL SETUp to 200 P
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N. PANEL SETN.4. LABORATORY EXERCIS
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O. SEQUENCE MESSAGE REQUESTO.1. SPE
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P. TREND DEFINITIONP. TREND DEFINIT
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P. TREND DEFINITIONP.3. DEFINING TR
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P. TREND DEFINITIONP.3.2 SAMPLING P
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P. TREND DEFINITIONother consoles a
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P. TREND DEFINITIONP.5. LABORATORY
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Q. HIS WINDOW CONFIGURATION♦ Grap
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Q. HIS WINDOW CONFIGURATIONQ.2. SET
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Q. HIS WINDOW CONFIGURATIONFigure:
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Q. HIS WINDOW CONFIGURATION♦ Inst
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Q. HIS WINDOW CONFIGURATION♦ Type
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Q. HIS WINDOW CONFIGURATION• Call
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Q. HIS WINDOW CONFIGURATIONQ.5. LAB
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R. USER DEFINED HELP WINDOW DEFINIT
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S. GRAPHIC BUILDERS. GRAPHIC BUILDE
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S. GRAPHIC BUILDERS.3. RECOMMENDED
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S. GRAPHIC BUILDERS.4.3 GRAPHIC BUI
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S. GRAPHIC BUILDERS.4.5 GRAPHIC BUI
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S. GRAPHIC BUILDERS.4.10 GRAPHIC BU
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S. GRAPHIC BUILDERTable: HIS Functi
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S. GRAPHIC BUILDER♦ Attribute tab
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S. GRAPHIC BUILDER♦ Data Bind tab
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S. GRAPHIC BUILDERFigure: Generic N
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S. GRAPHIC BUILDER• Set Default G
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S. GRAPHIC BUILDER♦ Draw Property
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S. GRAPHIC BUILDER• Select [Selec
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S. GRAPHIC BUILDERFigure: Change in
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S. GRAPHIC BUILDER♦ When importin
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S. GRAPHIC BUILDERS.5.4 BLINKINGThi
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S. GRAPHIC BUILDERS.5.10 GRAPHIC MO
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S. GRAPHIC BUILDERUnitName.CommonBl
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T. PROJECT COMMON DEFINITIONT. PROJ
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T. PROJECT COMMON DEFINITIONFigure:
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T. PROJECT COMMON DEFINITIONT.3. AL
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T. PROJECT COMMON DEFINITIONT.4. US
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T. PROJECT COMMON DEFINITIONFigure:
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T. PROJECT COMMON DEFINITIONThe fol
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T. PROJECT COMMON DEFINITIONT.7.1 S
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T. PROJECT COMMON DEFINITIONin the
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T. PROJECT COMMON DEFINITION♦ Ali
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T. PROJECT COMMON DEFINITIONTable:
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T. PROJECT COMMON DEFINITIONT.12.3
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T. PROJECT COMMON DEFINITIONSpecify
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T. PROJECT COMMON DEFINITIONY: Oper
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T. PROJECT COMMON DEFINITIONT.13.13
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U. NOTESU. NOTESYME Training Center
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U. NOTESYME Training CenterU-3CS3KR
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