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The Knowledge - Velocette Owners Club

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the O.D. not much, just enough for it to work its way out & ruin your day),I thought about making up the<br />

2 piece solid bearing Veloce tried towards the end, I understand some ended up in OZ, any info<br />

available? RCP ps <strong>The</strong> useless bearings to which I refer, were not supplied by any usual <strong>Velocette</strong><br />

spares supplier, it was a bearing specialist.<br />

5298 Keith, I was always told the clutch takes one revolution to open, much like a slice of bacon<br />

coming of a joint on a slicer.<br />

# 5303 Yes, theoretically at least one turn, (possibly less) does the trick, As for the thrust cup, it has<br />

been theorized, (possibly proven) that it actually flexes under the load of releasing the later multi plate<br />

clutches, -- quite possible I guess, one has to admire the design & construction of this 'jigger', I<br />

personally would have made it a bit more robust, but it has stood the test of time, I have never heard of<br />

one breaking ? One has to admire the design expertise that existed at Veloce, -- just a group of family<br />

& friends, that seemed determined to tell the rest of the industry that they would do it their way, one can<br />

only wonder what sort of discussions went on over the drawing boards in what was probably a pretty<br />

dingy corner in the Veloce establishment ? As for the 'solid' chainwheel bearing, -- well in the first<br />

instance it was just hardened steel on steel, & I guess it worked OK on the early two strokes, but they<br />

soon decided to machine & harden a 'race' in the chainwheel & a heap of balls ran free in there on the<br />

flat inner bearing diameter which was a part of the hardened back plate of the clutch. I have often<br />

wondered about the theory of the 'modern' race, it had to move 'illegitimately' somewhere, I guess it<br />

was just one of those ideas that worked without causing too many wear problems, I doubt that it ever<br />

has any real stresses applied to it under normal usage, - if they did, they would have flown to pieces in<br />

their thousands I am sure. - I have never replaced one for what it's worth, in fact I have always<br />

considered that if the race was worn, but still serviceable, it possibly worked a little better than a brand<br />

new race because there was a bit of clearance involved, --- an interesting feature really, it is no wonder<br />

that the race does tend to become loose in the chainwheel, in my experience it was far less inclined to<br />

do so in the early 'single' plate clutches for the obvious reason that it didn't have the need to move so<br />

far when the clutch released . In one case on a very badly rusted early chain wheel, I just built the<br />

chainwheel bearing surface up with bronze rod, & machined it to an easy fit, & it worked OK. I even<br />

considered the possibility of machining a bronze ring to replace the ballrace in a case where the<br />

chainwheel had worn & been centre punched countless times, -- can't remember what I did eventually ?<br />

I think I may have mentioned it before, but I have a stack of N.O.Stock clutch plates (no chainwheels)<br />

of various dimensions, including one plate with 6 push pin holes. ( I wonder who came up with this idea<br />

?)<br />

# 5299 Hello. I have tried one of the solid chainwheel bearings. It was 2 metal rings and a band of a<br />

plastic material (teflon??) in between. It did not work any good. <strong>The</strong>re seemed to be more friction than<br />

in the ball bearing. It was brand new when installed, maybe it could have worked if the clearance for the<br />

plastic were bigger. What happened was that the whole assembly rotated on the clutch backplate. I<br />

fully agree with those who claim the <strong>Velocette</strong> clutch to be an engineering masterpiece. In fact it is<br />

superior to any other motorcycle clutch. <strong>The</strong> light handleforce required, the size, the way of adjustment<br />

without changing the spring tension and the quality of the parts included compared to the flimsy, rapid<br />

wearing clutches of other makes from the same time. But there is one major design flaw. It concerns<br />

the chainwheel bearing. On my bike, a Venom, there are 2 friction plates inboard of the chainwheel.<br />

This means that in order to declutch, the chainwheel must move outwards, so the whole ball bearing<br />

must move outwards on the backplate. <strong>The</strong>re should have been rollers in a cage there, wide enough for<br />

the chainwheel movement. If anybody out there can manufacture such a bearing please let me know<br />

and I will buy immediately.<br />

L # 5738 I've just rebuilt the clutch in my venom ( VM3211). I replaced the friction plates with<br />

bonded ones from Seymours, and 2 of the plain plates with the slotted ones, also from Seymours. I<br />

replaced the inserts in the original chainwheel. <strong>The</strong>y assured me that there would be no problem<br />

building a clutch with slotted and non-slotted plain plates in it. About 50 miles later, and with frequent<br />

adjustments necessary as it bedded down, CLUNK! It wouldn't disengage any more. I've just stripped it<br />

back down, and one of the slotted plain plates has disintegrated, sending shrapnel all over the PCC.<br />

207

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