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9<br />

9-4<br />

INSTADUCT® PVC VENTILATION DUCT PIPE<br />

FABCO <strong>Plastics</strong> makes the design, assembly and installation of<br />

Industrial Fume Exhaust systems easier with new, seamless,<br />

moulded, quick connecting, belled-end, rigid PVC INSTADUCT<br />

Fittings. Now, for the fi rst time, FABCO INSTADUCT fi ttings<br />

allow ventilation systems, up to 24” in diameter to be assembled<br />

by Solvent Welding, substantially reducing installation time and<br />

the associated costs. FABCO’s new INSTADUCT Fittings from<br />

3” to 24” in diameter are machine moulded, onepiece construction,<br />

with elbows being smooth fl owing thus reducing turbulence<br />

and static pressure.<br />

INSTADUCT fi ttings are extremely robust and sturdy, yet lightweight<br />

and easy to handle in the shop or on the job-site. Manufactured<br />

of Type I Grade I PVC, FABCO’s INSTADUCT<br />

Fittings are corrosion resistant and are capable of withstanding<br />

temperatures up to 140°F. For special applications involving<br />

higher temperatures with abrasive airborne particulate mixed with<br />

noxious fumes, FABCO INSTADUCT can also be moulded using<br />

Polypropylene. Applications requiring a fi re retardant ventilation<br />

system can be designed employing FABCO INSTADUCT<br />

moulded from Fire Retardant Polypropylene.<br />

FABCO INSTADUCT fi ttings are the ideal foundation for a well<br />

designed and well installed ventilation system. To compliment<br />

the moulded, one-piece INSTADUCT fi ttings, FABCO also offers<br />

a full range of Custom Fabricated fi ttings.. Ducting systems<br />

above 24” in diameter will also employ fabricated fi ttings, manufactured<br />

in our modern Thermoplastic Fabrication facility, employing<br />

the most up-to-date and effi cient manufacturing methods.<br />

With over 25 years experience in Custom <strong>Plastics</strong> Engineering<br />

and Fabrication, FABCO offers the INSTADUCT System, our<br />

latest innovation and a part of our Overall Commitment to supply<br />

industry with systems of Peerless Quality and Design.<br />

FABCO’s 66,000 square foot Engineering and Manufacturing<br />

Complex is located in Canada. For more detailed information,<br />

please contact our Engineering and Fabrication Sales Division.<br />

Distributors welcomed.<br />

I. GENERAL APPLICATION<br />

This section is intended to present only a broad introductory discussion<br />

of the general properties of PVC and some of the factors<br />

which should be considered in use in air handling systems. It is<br />

recommended that for additional information relative to specifi c<br />

applications, that FABCO be contacted.<br />

PVC fi nds its widest application in air handling systems where it<br />

is used to control corrosion in exhaust systems that convey acidic<br />

or caustic fumes resulting from the use of chemical solutions.<br />

In addition, INSTADUCT can be used to provide push air. PVC<br />

is particularly suitable where wide variations in chemical con-<br />

centrations, such as in the metal fi nishing trade, will occur. The<br />

material also provides a smooth, hard surface suitable for wash<br />

down or water spray, for the removal of contaminants in the duct<br />

system. These characteristics combined with its general malleability,<br />

make PVC ideally suited for many air pollution control<br />

systems.<br />

Because of its optimal physical properties, chemical resistance<br />

and relatively low cost, PVC has obtained wide acceptance for<br />

use in corrosive fume exhaust systems. Examples of industrial<br />

processes requiring source ventilation of fumes are metal cleaning,<br />

pickling, plating, halogen gas purging and etching. Other<br />

ventilation applications utilizing thermoplastics are fume hoods<br />

in research laboratories and education institutions, and exhaust<br />

ventilating systems in high humidity areas such as indoor swimming<br />

pools.<br />

In general, the selection of PVC will provide wider corrosion<br />

resistance than metal. Proper engineering design and use of an acceptable<br />

plastic for the particular environment will result in satisfactory<br />

performance. Care should be taken to avoid using PVC in<br />

the presence of ketones, chlorinated hydrocarbons and aromatic<br />

solvents.The upper temperature limit is 140°F (approx.). Most<br />

of the diffi culty experienced with failures, resulted from inadequately<br />

constructed units due to a lack of suffi cient engineering<br />

design data. When proper consideration is given to the corrosive<br />

environment, failures are rarely associated with the incompatibility<br />

of PVC with the materials being exhausted.<br />

POLYVINYL CHLORIDE (PVC)<br />

Whenever the terms PVC resins and PVC compounds are used,<br />

they are generally understood to refer to materials made from one<br />

of the following:<br />

a) poly vinyl chloride<br />

b) chlorinated poly vinyl chloride<br />

c) vinyl chloride copolymers<br />

The resin portion of compounds should contain at least <strong>80</strong> percent<br />

vinyl chloride according to ASTM D-1784-81. The compounding<br />

ingredients may consist of lubricants, stabilizers, non-poly (vinyl<br />

chloride) resin modifi ers, and pigments essential for processing,<br />

property control and colouring.<br />

PVC has the ability to be compounded for a wide range of applications.<br />

Use of PVC in air ventilating systems however, is<br />

primarily limited to the rigid material. This material in addition<br />

to being used for duct, is also used for structures such as hoods,<br />

exhaust fans, and fume scrubbers. Other products, such as sinks,<br />

have become standard FABCO items.<br />

PVC Solvent Cements - these cements are compounded with<br />

PVC resins or copolymers, a solvent, and an evaporation retar-

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