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chemkor schedule 80 fittings - Fabco Plastics Wholesale Limited

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4.<br />

5.<br />

6.<br />

10<br />

10-20<br />

Push straight down on the handle, avoiding side pressure<br />

that might distort the sides of the threads. If power threading<br />

equipment is used, the dies should not be driven at high<br />

speeds or with heavy pressure. Apply an external lubricant liberally<br />

when cutting the threads. Advance the die to the point<br />

where the thread dimensions are equal to those listed in Table<br />

No. 1. Do not over thread.<br />

Periodically check the threads with a ring gauge to ensure that<br />

proper procedures are being followed. Thread dimensions are<br />

listed in Table 1 and the gauging tolerance is ± 1-1/2 turns.<br />

Brush threads clean of chips and ribbons. Then starting with<br />

the second full thread, and continuing over the thread length,<br />

wrap TFE (Tefl on) thread tape in the direction of the threads.<br />

Overlap each wrap by one half of the width of the tape.<br />

FABCO does not recommend the use of any thread lubricant/<br />

sealant other than TFE (Tefl on) tape.<br />

7.<br />

Thread the fi tting onto the pipe and tighten by hand. Using a<br />

strap wrench only, further tighten the connection an additional<br />

one or two threads past hand tightness. Avoid excessive torque<br />

as this may cause thread damage or fi tting damage.<br />

PRESSURE TESTING<br />

Threaded piping systems can be pressure tested up to 100% of the<br />

hydrostatic pressure rating as soon as the last connection is made.<br />

CAUTION: AIR OR COMPRESSED GAS IS NOT RECOM-<br />

MENDED AND SHOULD NOT BE USED AS A MEDIA FOR<br />

PRESSURE TESTING OF PLASTIC PIPING SYSTEMS.<br />

GENERAL UNDERGROUND INSTALLATION<br />

PROCEDURES FOR PVC AND CPVC SOLVENT<br />

WELDED PIPE<br />

SCOPE<br />

The general installation procedures detailed here apply to Polyvinyl<br />

Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC)<br />

pressure pipe that has solvent welded joints up through 8” in size.<br />

These procedures are applicable for all liquids that are conveyed<br />

at pressures up to the maximum hydrostatic pressure rating of the<br />

pipe or of any component in the piping system, whichever is lowest.<br />

<strong>Fabco</strong> Technical Services should be consulted for installation<br />

guidance and recommendation on all sizes of pipe 10” and above<br />

and where the installer has had no experience in the installation<br />

of PVC or CPVC piping. For additional information, refer to the<br />

ASTM D2774, “Underground Installation of Thermoplastic Pressure<br />

Piping”.<br />

INSPECTION<br />

Before installation, all lengths of PVC or CPVC pipe and fi ttings<br />

should be thoroughly inspected for cuts, scratches, gouges, buckling,<br />

kinking and any other imperfections (such as splits on I.D. or<br />

ends of pipe due to impact) which may have been imparted to the<br />

pipe during shipping, unloading, storing and stringing. Any pipe<br />

or precoupled fi ttings containing harmful or even questionable<br />

defects should be removed by cutting out the damaged section as a<br />

complete cylinder.

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