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Bilingual Tech Mapping for Pulp Paper Guideline - Asosiasi Pulp ...

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Typically, the sheet pressing process carried out by<br />

two rotating roller surface. A new innovation shows that<br />

one of the main rollers, especially the base <strong>for</strong> pressing can<br />

be replaced by a material that acts as the base sheet when<br />

pressed by a roller that rotates (shoe press). In this way<br />

then pressed into a broader nip than the conventional. This<br />

causes an increase in water discharge capacity during<br />

pressing. Drought sheets can reach 35-50% more than 5-<br />

7% from the conventional one.<br />

4.1.3 <strong>Paper</strong> Machinery: Drying Section<br />

Application of advanced technologies to control<br />

dryer showed energy savings of 4500 lb of steam / hour,<br />

reduced energy consumption, reduced maintenance costs,<br />

and increase productivity. Decrease the use of air to the<br />

dryer can be done if you apply a closed hood system and<br />

optimize the heat recovery system. Heat recovery system<br />

can be increased from 15% to 60-70% when coupled with<br />

proper treatment.<br />

The temperature is often controlled with ventilation<br />

pocket of high air temperature is more than the minimum<br />

requirement. As a result a lot of wasted energy disposed.<br />

When the temperature is lowered to 180-195 ° C, there will<br />

be a saving of steam around 1000 to 2000 lb / hr. Some<br />

actions to take advantage of waste heat will be very helpful<br />

energy saving program. The use of stationary syphon in the<br />

dryer will save energy of 0.85 MMBTU per ton due to<br />

improved drying efficiency. The use of mechanical<br />

recompression to reuse superheated steam into the dryer,<br />

can save energy by 50%. While the use of heat pump<br />

system <strong>for</strong> utilizing waste heat in the dryer, will provide<br />

energy savings of 0.4 MMBtu per ton of paper. The heat<br />

from the air vents can also be utilized to heat other<br />

Page 57 of 132

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