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Hydrogen Fuel Cell Bus Technology State of the ... - NEXTHYLIGHTS

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<strong>Hydrogen</strong> <strong>Fuel</strong> <strong>Cell</strong> <strong>Bus</strong> <strong>Technology</strong> <strong>State</strong> <strong>of</strong> <strong>the</strong> Art Review<br />

Euro per unit <strong>of</strong> dispensing capacity (€ / kg-day)<br />

14,000<br />

12,000<br />

10,000<br />

8,000<br />

6,000<br />

4,000<br />

2,000<br />

0<br />

Refueling station cost as a function <strong>of</strong> its<br />

dispensing capacity<br />

0 500 1000 1500 2000<br />

Capacity (kg-H2/day)<br />

Refueling station cost as a<br />

function <strong>of</strong> its dispensing<br />

capacity<br />

Figure 23 Cost <strong>of</strong> a hydrogen refuelling station as a function <strong>of</strong> its dispensing capacity.<br />

The data points reflect ei<strong>the</strong>r historical data or stakeholders‟ projections. The costs are<br />

provided per unit <strong>of</strong> dispensing capacity (€ per kg-day) and include overheads (40% <strong>of</strong><br />

<strong>the</strong> cost). Figures are in 2010‟s money value.<br />

Figure 23 suggests that <strong>the</strong> cost <strong>of</strong> a refuelling station reduces considerably (per kg<br />

hydrogen dispensed) as <strong>the</strong> dispensing capacity increases, especially where hydrogen<br />

is not produced on-site.<br />

These costs are expected to reduce fur<strong>the</strong>r over time. European fuel retailing firms, for<br />

example, foresee 4% decrease in <strong>the</strong> hydrogen refuelling station capital cost between<br />

2010 and 2030, due to increasing sales volume and design standardisation effects.<br />

Refuelling time<br />

The refuelling time experienced by fuel cell bus operators ranges between 7 and 10<br />

minutes per bus, assuming 30 - 40kg <strong>of</strong> on-board hydrogen storage at 350bar. Typical<br />

refuelling times for diesel buses are less than 5 minutes (closer to three minutes per<br />

bus).<br />

The longer fill times for hydrogen buses risks becoming an unacceptable level <strong>of</strong><br />

inconvenience for transit operators when dealing with fleets <strong>of</strong> over 100 buses. These<br />

operators typically refuel all buses in a depot in a short overnight window <strong>of</strong> between 4<br />

and 6 hours. Any increase in fill times per bus will cause problems with this window.<br />

52

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