Installation & Operation Manual - StellarSupport - John Deere

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Chapter 2 System Diagnostics Enhanced diagnostic features are monitored by the control console during operation of the Sidekick Pro ISO injection system to help identify potential issues and minimize equipment down time. Refer to Chapter 6, Injection Diagnostics and Troubleshooting for more information on using diagnostics features on a specific console. Flow Monitoring The CAN integrated Sidekick Pro ISO offers enhanced monitoring of pump operation during chemical injection applications to alert the operator to conditions such as an empty chemical supply tank, low injection pressure, incorrect meter calibration, or issues with the injection pump valves. Sidekick Pro ISO Pump Specifications The Sidekick Pro ISO injection pump is a positive displacement, variable speed piston pump used for direct chemical injection applications. Dimensions Pistons Maximum Stroke Length Flow Output Range Maximum Operating Pressure Maximum Power Required Maximum Recommended Suction Lift Inlet and Outlet Plumbing Wetted Parts Body Material Wetted Seals/O-Rings (See Figure 3 on page 7 or Figure 4 on page 8) P/N 063-0173-402 5-200 oz./min. [1.5-59 dl/min.] 1 @ 0.750” Dia. 0.390” 150 PSI 1/4 HP P/N 063-0173-403 1-40 oz./min. [0.3-11.8 dl/min.] 6 Sidekick Pro ISO Installation & Operation Manual 2 ft. Mates with Banjo M100 Flange and 3/4” Female NPT Polypropylene Stainless Steel Polypropylene V965-80 Viton and Graphite Filled Teflon
FIGURE 3. Sidekick Pro ISO Injection Pump Dimensions Note: 5-200 oz./min. pump shown. Basic dimensions are the same for 1-40 oz./min. pump. Introduction Manual No. 016-0171-509 Rev. B 7 2
Page 1 and 2: Installation & Operation Manual Sid
Page 3 and 4: Table of Contents Chapter 1 Importa
Page 5 and 6: CHAPTER 1 Chapt er 1Important Safet
Page 7 and 8: CHAPTER 2 System Overview Chapt er
Page 9: Fast Rate Response Introduction Hig
Page 13 and 14: Updates Introduction Updates for Ra
Page 15 and 16: CHAPTER 3 Overview Chapt er 3Instal
Page 17 and 18: FIGURE 3. Point of Injection Detail
Page 19 and 20: TABLE 2. In-line Mixer Sizing and S
Page 21 and 22: Mount the Chemical Tank Installatio
Page 23 and 24: FIGURE 8. Sidekick Pro ISO Pump Mou
Page 25 and 26: Recirculation Check Valve Installat
Page 27 and 28: ISOBUS and Power Connections Instal
Page 29 and 30: Installation FIGURE 11. Sidekick Pr
Page 31 and 32: Verify Installation of the Sidekick
Page 33 and 34: CHAPTER 4 Chapt er 4Calibration Det
Page 35 and 36: Virtual Terminal Calibration Calibr
Page 37 and 38: Rate Cal (Target) The programmed ta
Page 39 and 40: FIGURE 1. Sidekick Pro ISO Pump Mot
Page 41 and 42: Display Smoothing Calibration Toggl
Page 43 and 44: Low Limit Calibration The low limit
Page 45 and 46: CHAPTER 5 Chapt er 5Operation Sidek
Page 47 and 48: Calibrate the Injection Pump Operat
Page 49 and 50: Application Modes and Pump Operatio
Page 51 and 52: Operation The Product Control Home
Page 53 and 54: 4. Select the Product Totals icon f
Page 55 and 56: CHAPTER 6 Product Diagnostics Scree
Page 57 and 58: Injection Diagnostics and Troublesh
Page 59 and 60: Injection Diagnostics and Troublesh
Page 61 and 62:
Error Description Possible Cause So
Page 63 and 64:
CHAPTER 7 Chapt er 7System Maintena
Page 65 and 66:
FIGURE 1. Check Valve Assemblies Di
Page 67 and 68:
FIGURE 2. Pump Head and Motor Separ
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a. kerosene or fuel oil if the last
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CHAPTER 8 Chapt er 8Replacement Par
Page 73 and 74:
Injection Pump Vacuum Switch To rep
Page 75 and 76:
FIGURE 4. Gauge Tool and Flow Senso
Page 77 and 78:
Check Valve Assemblies FIGURE 6. Ch
Page 79 and 80:
FIGURE 7. Sidekick Pro ISO Pump (P/
Page 81 and 82:
Sidekick Pro ISO 5 to 200 oz./min.
Page 83 and 84:
FIGURE 10. Sidekick Pro ISO Pump (P
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FIGURE 11. Injection Module (P/N 06
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
A Application Modes 45 C Calibratio
Page 95 and 96:
How Long is the Coverage Period? Ra
Page 98:
Sidekick Pro ISO 1 to 40 oz./min an
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Installation & Operation Manual - StellarSupport - John Deere

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