Installation & Operation Manual - StellarSupport - John Deere

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Chapter 7 Check Valve O-Rings CAUTION Valve assembly contains small parts and springs under compression. Wear safety glasses when maintaining or cleaning valve assemblies. Chemical residue and build up may be present on internal pump components. Wear gloves when servicing internal pump assemblies. Small particles of rust, sand, or grit may build up around the check valve seals. Over time, this may cause a noticeable decrease in the accuracy of injected product application rates. Clean or replace the o-ring seals periodically to ensure accuracy of the injection system. 1. Empty and rinse product from the chemical supply tank and flush the injection pump with water. 2. Carefully remove the intake and discharge valve cartridges from the injection pump using a 9/16” allen wrench. Note: The intake and discharge valve assemblies contain parts which are not interchangeable. To ensure proper re-assembly, it is recommended that the intake and discharge valve assemblies are cleaned and inspected separately. 3. Examine the valve assembly o-ring and replace if cut or nicked. These o-rings are made of a chemical resistant compound and should only be replaced with o-rings supplied by a local Raven dealer. 4. Disassemble the check valve assemblies as shown in Figure 1 below. Note: Valve assembly contains tension springs and small parts. To prevent the loss of parts, place the valve assembly inside a clear plastic bag while disassembling. 5. Examine the guide, spring, poppet and poppet o-ring for wear, pitting, swelling or foreign matter. Clean or replace if necessary. O-rings inside valve assembly are made of a chemical resistant compound and should only be replaced with o-rings supplied by a local Raven dealer. 6. Reassemble the intake and discharge plugs as shown in Figure 1 on page 61. 7. Apply petroleum jelly to valve body o-rings and replace valve assemblies into the pump head and tighten valve plug. 60 Sidekick Pro ISO Installation & Operation Manual
FIGURE 1. Check Valve Assemblies Discharge Valve Assembly (P/N 063-0172-504 and 063-0173-310) System Maintenance Item Description Raven P/N Item Description Raven P/N 1 Fitting, Plug 107-0171-519 or 107-0171-955 a Intake Valve Assembly (P/N 063-0172-503) 1 Fitting, Plug 107-0171-519 2 O-Ring 219-0002-912 2 O-Ring 219-0002-912 3 Guide, Poppet 107-0159-934 3 Retainer, Intake 107-0171-459 4 Spring 314-0000-006 4 Spring 314-0000-005 5 Poppet 107-0159-935 5 Guide, Poppet 107-0171-092 6 O-Ring (Viton) 219-0007-011 b 6 Stem, Poppet 107-0171-447 7 Clip, Retainer 107-0171-576 7 O-Ring (Viton) 219-0007-011 b 8 Valve Body, Discharge 106-0159-621 8 Clip, Retainer 107-0171-576 9 O-Ring (Viton) 219-0002-018b 9 Valve, Body Intake 106-0159-622 10 O-Ring (Viton) 219-0002-018 b a. Plug fitting (P/N 107-0171-955) is used with check valve assemblies (P/N 063-0173-310). b. O-Rings included in Pump Seal Kit (P/N 117-0159-987). Spring Retainer (item 3) 1. Push Down 2. Rotate 90° 3. Lift Up Manual No. 016-0171-509 Rev. B 61 7
Page 1 and 2:
Installation & Operation Manual Sid
Page 3 and 4:
Table of Contents Chapter 1 Importa
Page 5 and 6:
CHAPTER 1 Chapt er 1Important Safet
Page 7 and 8:
CHAPTER 2 System Overview Chapt er
Page 9 and 10:
Fast Rate Response Introduction Hig
Page 11 and 12:
FIGURE 3. Sidekick Pro ISO Injectio
Page 13 and 14: Updates Introduction Updates for Ra
Page 15 and 16: CHAPTER 3 Overview Chapt er 3Instal
Page 17 and 18: FIGURE 3. Point of Injection Detail
Page 19 and 20: TABLE 2. In-line Mixer Sizing and S
Page 21 and 22: Mount the Chemical Tank Installatio
Page 23 and 24: FIGURE 8. Sidekick Pro ISO Pump Mou
Page 25 and 26: Recirculation Check Valve Installat
Page 27 and 28: ISOBUS and Power Connections Instal
Page 29 and 30: Installation FIGURE 11. Sidekick Pr
Page 31 and 32: Verify Installation of the Sidekick
Page 33 and 34: CHAPTER 4 Chapt er 4Calibration Det
Page 35 and 36: Virtual Terminal Calibration Calibr
Page 37 and 38: Rate Cal (Target) The programmed ta
Page 39 and 40: FIGURE 1. Sidekick Pro ISO Pump Mot
Page 41 and 42: Display Smoothing Calibration Toggl
Page 43 and 44: Low Limit Calibration The low limit
Page 45 and 46: CHAPTER 5 Chapt er 5Operation Sidek
Page 47 and 48: Calibrate the Injection Pump Operat
Page 49 and 50: Application Modes and Pump Operatio
Page 51 and 52: Operation The Product Control Home
Page 53 and 54: 4. Select the Product Totals icon f
Page 55 and 56: CHAPTER 6 Product Diagnostics Scree
Page 57 and 58: Injection Diagnostics and Troublesh
Page 59 and 60: Injection Diagnostics and Troublesh
Page 61 and 62: Error Description Possible Cause So
Page 63: CHAPTER 7 Chapt er 7System Maintena
Page 67 and 68: FIGURE 2. Pump Head and Motor Separ
Page 69 and 70: a. kerosene or fuel oil if the last
Page 71 and 72: CHAPTER 8 Chapt er 8Replacement Par
Page 73 and 74: Injection Pump Vacuum Switch To rep
Page 75 and 76: FIGURE 4. Gauge Tool and Flow Senso
Page 77 and 78: Check Valve Assemblies FIGURE 6. Ch
Page 79 and 80: FIGURE 7. Sidekick Pro ISO Pump (P/
Page 81 and 82: Sidekick Pro ISO 5 to 200 oz./min.
Page 83 and 84: FIGURE 10. Sidekick Pro ISO Pump (P
Page 85 and 86: FIGURE 11. Injection Module (P/N 06
Page 93 and 94: A Application Modes 45 C Calibratio
Page 95 and 96: How Long is the Coverage Period? Ra
Page 98: Sidekick Pro ISO 1 to 40 oz./min an
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Installation & Operation Manual - StellarSupport - John Deere

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